Technological cargo washing - Makes it possible to remove dirt remnants from the car before conducting a diagnostic examination or maintenance. Made without the use of any chemistry. The main assistant is AVD (high pressure apparatus), allowing a high-pressure water jet to knock down the dirt from wheels, body and cabins of a passenger car or truck. By time, this procedure takes from 15 to 40 minutes, depending on pollution.
Contactless cargo washing - AND used special compositionsforming an active cleansing foam. The pneumatic sprayer inflicts a layer of such a substance and cleansing the contaminants due to chemical processes. It is worth noting that the properly selected composition of the foam is safe for LCP and structural elements of the car. The time of this washing is from 25 to 50 minutes.
In addition to the cargo sink, we have the opportunity to give a prime appearance and passenger cars. Washing dimensions, as well as high pressure devices, calculated on trucks allow you to maintain sedans and hatchbacks faster and better than on ordinary sinks. To any client, a convenient expectation zone in which there is a coffee machine and the ability to charge the phone. We regularly track the market and guarantee the optimal price for your car washing. Come and see for yourself!
Cargo sink services for passenger cars
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Passenger, crossovers |
SUVs, minivans, minibuses |
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Technological washing |
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Express washing with foam + mats |
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With wipping (drying) + mats |
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Complex (foam, drying, vacuum cleaner, wet cleaning) |
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Vacuum cleaner salon |
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Cleaning trunk (vacuum cleaner) |
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Dry cleaning of the 1st seating |
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Dry cleaning 1st door |
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Dry cleaning trunk |
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Washing DVS (with chemistry) |
Transportation of people is a very responsible work, the main purpose of which is that passengers remain as satisfied with the service provided. As it is customary to speak on clothes, and this is as true as possible in the provision of services for the transportation of passengers. Agree, if you have a chic, comfortable modern bus with all the conditions for a safe journey, but what will the customer response be, if this "liner" is filled with dirty or dusty? The whole effect will be spoiled due to a trifling problem. Therefore, high-quality services of the washing of buses in Moscow are pretty in demand.
There is no such bus that we would not wash!
Thanks to the existing modern specialized washing complex and highly qualified personnel, we will cope with any task. Our masters know all the subtleties of bringing to the brilliance of buses. different types and sizes. It is worth noting that compliance with the correct sequence of the external washing of the bus is a guarantee of its flawless look.
- The primary treatment of water jet is carried out in order to remove large dirt, particles of road dust, sand, reagents and insects. After all, there will be a thorough processing special brushesand if this is not done, then education small scratches On the body can not be avoided. It is important that the Wozer cracker checked completely removed the large particles of dirt or not before it processes the next operation.
- Then the process of "washing" or creating a steady layer of special foam on the buses body. IMPORTANT! Here it is necessary to use only high-quality and certified car chemistry, so that the foam remove the dirt and did not leave behind the traces of the so-called divorce.
- The specialist with the help of sliding brushes removes traces of dirt and various chemical divorces that are located on the lacquer-colorful bus coverage. A special telescopic brush device and optimally selected stiffness of the bristles will provide glossy purity in any, even hard-to-reach places.
- Further, it is flushed a thick foam layer using modern devices of a contactless car wash under high pressure. Without their use, it is impossible to completely wash off auto chemistry from the bus, and the remaining soap solution can harm the paint and varnish coating.
At this stage, the washing procedure does not end, and goes into the second stage, which is important for the carrier, as the buse's salon appearance reflects the level of attitude to passengers. Our experts fulfill the entire range of work in this direction in a short time.
- Start wet cleaning from the ceiling, as all the water will drip down and if there was a floor cleaning or chairs, then you have to repeat this procedure again. In order not to damage the seats, our masters will wear special protective covers.
- For travelers, the most interesting occupation is to consider what is happening from the window of the bus and if they are dirty, the pleasure of the trip will be spoiled. Therefore, it is important to create the perfect cleanliness of the windows.
- Next, workers remove protective covers with seats and begin to vacuuming each of them, moving from the back to the seat. If the skin coating is treated with a special solution that eliminates the smell.
- Then wipe plastic handles of seats, as well as the floor washed, completing the full cleaning of the cabin.
At the request of the client, we will bring impeccable order and in the driver's cockpit to create comfortable conditions during the trip. An additional service in the dry cleaning of the cabin is offered. We create the atmosphere of comfort and care in your bus affordable priceAnd passengers will certainly appreciate it.
Convenient location in Moscow
The car wash is located two hundred meters from Food City in six hundred meters from the Moscow Ring Road. It is equipped with sufficient parking sites and a comfortable waiting area.
Mechanical impact on contaminated surfaces at. Car wash with the help of brushes, first of all, rotating (rotary), made it possible to improve the quality of the sink, reduce water consumption and detergents, reduce the time required for washing. In this regard, brush washers have been widely used for washing passenger cars, buses, highlights.
Application of brush settings for washing trucks It is limited by the fact that brushless brushes, tasty for the protruding parts of the car, breaks out and brushes in a short time come into disrepair. But due to the fact that the industry began to produce trucks that have streamlined forms, it became possible to make their washing on brush installations (and more in inkjet-brush installations).
The technical data of some brush washers manufactured by the Bezhetsky plant autophec equipment are shown in Table. nine.
| Indicators | Models of installations for car wash | Models of installations for washing buses | |||
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| M-115 | M-118. | M-124. | CKB-1126. | m-123. | |
| type of instalation | Stationary | Stationary | Mobile | Stationary | Stationary |
| Performance, Avt-h | 40 | 40 | 12 | 35 | 50 |
| Pressure of water supply, kgf / cm 2 | 6,0 | 6,0 | 6,0 | 4,0 | 6,0 |
| Water consumption, l / auth. | 300 | 400 | 200 | 500 | 300 |
| Installed power of electric motors, kW | 5,5 | 45,0 | 11,9 | 7,5 | 7,5 |
| Dimensions, mm: | |||||
| length | 14000 | 34200 | 9000* | 20500 | 7900 |
| width | 3950 | 4600 | 3090 | 5350 | 4500 |
| height | 3125 | 3725 | 3100 | 3425 | 4530 |
(* Along the length of the rail route of movement)
Below are descriptions of modern, as well as promising brush and jet-brush installations for car wash and buses.
Installation for the washing of buses
Installation for washing buses is produced by Bezhetsky plant autospiece. The brush washing model of the CCB-1126 model is designed for car wash, mainly with carriage bodies.
The installation is made in the form of a frame form (Fig. 25) with carrier racks welded from pipes that perform the role of pipelines for the supply of detergent liquid to the nozzles. The working bodies are the nodes of the right and left paired swing vertical rotary brushes, a horizontal brush, a frame for pre-wetting and rinsing, a pneumatic control system of vertical brushes, command protrollers automatic control Installation work, traffic light, hardware cabinet, detergent container.
The nodes of the right and left vertical brushes consisting of two movable tubular frames are hinged on the bearing racks. On the consoles of the frames in the bearings, the shafts of vertical brushes having drive pulleys are mounted, and electric motors are installed with a capacity of 1.5 kW-individual drive (using a clinorem transmission) of rotation of brushes with a rotational speed of 175 rpm. The frame of the horizontal brush is also mounted in the bearings of carrier racks; At one end of the frame, the shaft of brushes with a drive electric motor was strengthened, and on the other - counterweight.
The pneumatic control system of vertical brushes consists of two drives: the main, retaining brush is in the resulting state, and the recovery actuator to the initial, initial position. Air supply to drive pneumatic cylinders is carried out from the air dispenser.
The supply of water on the brushes and the volume of the wetting frame and the rinse frame is carried out from the plumbing network, and with severe contamination, especially the lower surfaces of the bus, a solution of a detergent of a compressed air of the pneumatic system can be supplied to brushes. Installation is equipped with magnetic valves for sequential turning on and off of water supply to individual brushes as the bus is passing through the installation. Water consumption on the washing of one bus is about 500 liters; Installation performance - 35 buses per hour.
During the washing, the bus, moving through the installation, enters into contact with vertical brushes first left, and then the right side. In the initial position, the front brush, being on the longitudinal axis of the wasre installation, begins to process the front of the bus, and the back handles the side walls; When promoting the bus, the front brush is moving, forcing the rear pressed first to the side surface of the bus, and then to its back, accompanying it when moving the bus. Then brushes are returned.
Returning brushes is a significant deficiency of the installation, since the distance between the processed buses increases, which leads to a decrease in the installation performance, increased flow Waters, and also increases installation dimensions.
In connection with this CPCTB. The associations "RosAvtospiece" are developed, and more advanced installations for washing cars and buses are produced by the Bezhetsky plant.
Brush installation of the model Cactb-M123 for washing buses
In this washer, a more thorough treatment of the usual of the most contaminated rear surfaces of the bus or autofurgon is ensured due to the fact that brushes are delayed when the rear surfaces are wrapped and hurry from the installation of the bus (autofurgon).
Brush installation for washing buses and automobiles (Fig. 26) contains mounted on a P-shaped frame 15, moving in vertical guides, balanced by counterweight horizontal rotation brush 16 and paired vertical rotary brushes 6, suspended by means of balancing 9 on consoles 13, hingedly fortified Hollow racks 14, on the right and to the left of the longitudinal axis of the installation with some displacement relative to each other. Balancars 9 are connected by C.Consoles 13 using full-turn joints 10, having a crank 5, bound by rope 4 through a system of blocks 2 with movable load 3, placed in the rack cavity 14. Console 13 with brushes is pressed to the wicked surfaces of the spring buse 1.
The supply of water and detergent to collectors 12 with nozzles 11 is carried out from the pumping station. Rotation of both horizontal and vertical brushes is transmitted from individual electric motors through a gear gear. Rotation frequency brushes 170 rpm. Automatic control Behind the operation of the installation is carried out by the commandantontrolle "Rami 8.
In the initial position, the load 3 is in the lower extreme position; At the same time, Balancing 9 with brushes 6 is located at an angle of 45 ° to the direction of the bus. The bus, moving through the installation, breeds the console 13 and turns the balancers of 9 so that the left side brushes are located along the side wall of the bus 7, and the load 3 rises. When brushes from the bus 7, they approach the longitudinal axis of the installation under the influence of spring 1, as a result of which the Balancing 9 turns to an angle exceeding 180 °, and the crank 5 passes a dead point. Now the load 3, dropping, rotates the balance of 9 to the same side, into which before the balance was reversed by the bus moving through the installation. With a compulsory rotation of the Balancing, the brush chases the cargo car, continuing to clean its back surface.
The upper surfaces of the bus are processed by a horizontal brush in the usual order. The deficiencies of the installation include the complexity of electricity supply to the drives of rotation of the brushes, which reduces the reliability of its operation.
Brushing washing model M-115 model
The brush washing of the M-115 model (mainly for car wash) is produced by an electrician autospiece. It can be equipped with a conveyor for moving cars being processed. Installation (Fig. 27) Contains collectors with nozzles in the form of frames mounted one at the inlet, serving for wetting before starting the car surface washing with detergent, and the other at the output from the installation is to rinse the wizen surfaces of the car; The horizontal brush intended for processing the upper surfaces of the car, including the lining of the radiator, console-strengthened on the rotary bracket - the swinging lever. Pressing the horizontal brush to the washed surfaces is carried out due to the difference in the masses of it and the counterweight, fortified at the free end of the swinging lever.
On the right and to the left of the longitudinal axis, on the basis of the installation, the racks are strengthened, on each of which the two consoles rotated on the racks and carriers of vertical rotary swap brushes, intended for the kneading, vertical front and rear surfaces of the car. Pressing vertical brushes to the treated car surfaces and return them to its original position occurs under the action of the spring connecting the console with vertical brushes with a rack. The spring tends to keep the brushes in the block in the resulting state and under the action of the counterway to arrange them perpendicular to the direction of movement of the car.
The rotation of the brushes is carried out from an individual electric drive with an electric motor with a capacity of 1.1 kW through a gear gear.
Water (washing liquid) is supplied with a pumping station under a pressure of 4-6 kgf / cm 2; Water consumption on the car wash of one car from 250 to 350 liters. In the washing installation, electromagnetic valves are applied, stopping water to separate nodes Installations at the exit of the car beyond the zone of their action.
The operation of the installation mechanisms and electromagnetic valves is carried out by the system of command protrollers, and to prevent breakdowns of brushes, in the case of inconsistent operation of the mechanisms and the installation conveyor, an automatic locking is provided by stopping the conveyor.
Driving to the installation, the car is wetted by a detergent solution coming to pre-wetting spaces. With further promotion, the car runs on a horizontal brush, pressing and lifting it. Then he travels to the front of the paired brushes and squeezes her lobby. At the same time, the rear aunt is pressed with the rope with a counterweight, the rear aunt is pressed against the side surface of the car, and with the future, it moves to the rear surface of the car. When the front brush is groaning with the side surface of the car, both consoles with vertical brushes are returned to the initial position.
The next car can only follow with an interval of 5 m; Such an interval is necessary in order to allow vertical brushes to return to the original position, which is a disadvantage of this washer, as not only reduces its performance, but also worsens the specific indicators for the car washing - increases the flow of water (detergent fluid), increases consumption Electricity.
Brush washer with a device for blowing (drying) car
In the described washer, working bodies - vertical and horizontal rotary brushes and fans can move along the processed car, which remains fixed; The washing installation is designed mainly for car wash. The advantage of this washing plant developed in the TSPKTB association "RosAvtospiece" is compactness (it covers the area, a little more of the area of \u200b\u200bthe processed car), as well as the simplicity and reliability of the device for the return movement of the working organs on the cycle of blowing (drying) of the vehicle using for this electromagnetic coupling.
Brush washing machine with a device for blowing a car (Fig. 28) contains frame 9, which can move along rails 2 on the supporting rollers 3. The frames are mounted on the framework - swing vertical 4 and horizontal 1 rotary brushes and fans 11. As a power actuator For lifting and breeding, the brushes serve a pneumatic-cylinder 8 and 16, and for dilution of fans - pneumatic cylinder 10. The drive of the displacement of the frame rails is carried out using a two-speed motor 14 using a gearbox 15 transmitting the rotation of the frame reference roller, the final switch is set to the bottom of the frame. 12, interacting with persistent 13 installed on rails; A contactless sensor 6 is installed on the top of the frame, which interacts with the plate 7 of the vertical brush 4.
One of the supporting rollers 3 is equipped with an electromagnetic clutch 22 with an asterisk 20, connected by chain transmission 19 with an asterisk of 18 of the head screw 24 installed in the bearing 23 on the frame 9. On the screw 24 installed nut 21 with a stop 26 moving in guides 25 and interacting: with The end switch 17. The meal power supply is carried out with a hose strengthened at the rack 5.
The work of the brush washer with the device for drying the car is as follows.
The wicked car enters the sink zone and stops in front of a horizontal brush 1 at this moment in the lower position; When you turn on the washer, it begins to move it on the car. Rounding, the horizontal brush rises and rolls on the processed car, and then rises in the upper extreme position; At this time, vertical brushes diverge. The horizontal brush, passing the car, again falls, and the vertical brushes converge; When the brushes are brushed, the contactless sensor is triggered, with the electric motor 14 of the frame movement drive switches to the reverse and frame, carrying brushes and fans moving back. At the same time, the electromagnetic coupling 22 is turned on, as a result of which the torque from the support roller 3 through the chain gear 19 is reported to the move screw 24 and the nut 21, sliding the stop 26 in the guides 25, moves forward.
Rama with brushes and fans moves back to the triggering of the final switch 12 by interacting with the stop 13 installed on the rails. This ends the car wash cycle; Vertical brushes are bred by pneumatic cylinders 8 and 16, the supply of detergent liquid (water) stops, the fans 11 are driven into the working position and the blowing cycle (drying) of the car begins. At the same time, the frame with brushes and fans is moving forward again, but at a speed of twice as smaller than when washing. Supported rollers 3, and consequently, connected to one of them the running screw 24 rotate reverse side. Nut 21 at the same time returns, and when the roller 3 will make the same revolutions as when returning from the washing cycle, the nut 21 will press the final switch 17. This will receive a reverse of the installation of the installation organs, and the electromagnetic coupling 22 will turn off and rotating the screw 24 will stop. Workers are returned and the cycle of the blow (drying) of the car ends.
The application of the mechanism of returning the working bodies on the drying cycle has reduced the duration of the car blowing at least 20%, reduced electricity consumption and increased the performance of the installation.
Brush washing installation with automatic control
The considered brush installation (Fig. 29) is comprehensively and more successfully solves the tasks of mechanization and automation of washing and drying of passenger cars; It includes a conveyor (to move cars through the installation), along the longitudinal axis of which on the right and the left are symmetrically mounted two pairs of vertical rotary brushes and one pair of paired swap brushes 6 for washing the front, side and rear surfaces of the car. For the vertex of the car there is a horizontal rotational brush "8, mounted on the portal 9.
At the beginning of the installation there is a shower frame 10 with nozzles for pre-knead, and at the end the same shower frame 5 for the final rinsing of the car; They are part of a frame made of pipes that perform the role of pipelines for supplying detergent. At the end of the washing post on the P-shaped frame, fans 3 are mounted for blowing the car after washing.
To wash the wheels, the device is installed on the right and left of the conveyor (not shown in the figure), and for the washing of the bottom (bottom) of the car, the installation is equipped with a device 19 and 20. The washing liquid is supplied with two pumping stations, one of which is connected to the water source, and the second with the main hot water that is mixed with water (washing liquid) only for car wash for the bottom of the car, and to ensure the desired temperature there is an automatic thermostat; The supply of water to the nozzles is carried out under pressure up to 16 kgf / cm 2 through the comb and pneumohydraulic valves, and for the washing of the bottom of the car, the washing fluid is fed under pressure to 40 kgf / cm 2.
The conveyor is driven by a drive station 1, the leading asterisk of which covers the traction chain 2, receiving tension from the same asterisk 14 of the stretch station. The drive station is installed a transmission change box that provides a change in the velocity of the vehicle through the washing plant from 1.5 to 9.0 m / min,
Washing rotary brushes are made with a plastic bristle. Vertical brushes are reinforced on trumpet racks 7; In the top of the rack, supporting vertical and horizontal brushes, with the help of coupling is rigidly interconnected by transverse 18 and longitudinal pipes 17 for which the washing liquid is supplied to the collectors of all brushes.
Rotary brushes have the ability to rotate to an angle of 90 ° in the direction of the longitudinal axis of the conveyor for pressed to the washed surfaces using counterweights. Drive unit. The brushes are carried out from the electric motors with a capacity of 1 kW each; The rotational frequency of the brushes is 120 rpm. Paired swap brushes 16, intended for the processing of the front and rear surfaces of the car, are tightened with a rope with a load of 12 kg. At the starting position, they return under the action of 15 kg of cargo suspended on the rope attached to the brushes frames.
The installation of the installation is fully automated, but can be switched to the remote control with the control panel located in the operator cabin 11.
The installation control complex includes traffic lights 13, established before entering the room of the washing post and mounted before entering the waterture of the spotlight 12 and the photoresistance 21 interacting with it for inclusion in the operation of the installation mechanisms, as well as the spotlight 4 and interacting the photo resistance 15 -Adv car after washing.
To wash the bottom of the car in the installation, a device is used in the form of a collector 3 with swinging vibrating nozzles 2 (Fig. 30). The collector is connected to the pumping station pipe 7 by means of a flexible hose 1. To report the collector with the nozzles of the vibration and vibrating movement there is a vibrator 6 with an electric drive 5 associated with traction 4 with collector 3.
The device with vibration-swing nozzles provides a better wicker of the car's bottom. In addition, improving the quality of the washing is achieved also due to the fact that this device connected to a pumping station feeding hot water; The use of hot water is especially important in the cold season when the car is added to the bottom from the bottom, and the pumping station gives hot water from the automatically acting thermostat according to the specified parameters.
Automatic installation control circuit (Fig. 31) Includes control panel 1, control panel 2, control unit 3 and power supply unit 4. On the control panel mounted magnetic starters 5 (for each wicker electric motor), fuse and switch, and also Electropneumatic valves 6 per each pensmo hydraulic valve 7 power supply system washing with detergent and water.
Magnetic starters and electropneumatic valves are controlled from the control panel (through the control switch of the control unit) automatically or manually. In both in the first and in the second case, the inclusion of installation units is carried out by one "Start" button mounted on the control panel and turns on the power supply from the power supply.
The power supply contains three transformers and two rectifiers. One of the transformers is a lowering - designed for photorel spotlights. The second transformer with the rectifier has a voltage at the exit 24 V; It is intended for powering relays and electropneumatic valves. The third transformer with the rectifier has a voltage at the outlet 150 V and is designed to power the photoLel and the time relay. The time relay allows you to adjust the time delay from one second to two minutes, which ensures timely disabling the aggregates at any selected conveyor speed. Thus, economical expenditure is ensured. Detergent liquid and electricity.
Car check-in on the washer conveyor with a given interval is controlled by two traffic lights (installed before entering the post of washing and before entering the conveyor), one of which is controlled from the photorele of the traffic light, and the other is from the contacts of the photorela installation.
The described control unit works efficiently and for several years does not require any repair; This also contributes to the fact that the electric flows in the contacts relays are insignificant.
From the above, it can be seen that the circuit of the automatic control of the washing installation is easy, it uses nodes and details of industrial manufacture. As a rule, one operator is observed for the work of the washing installation, the task of which includes a set of programs on the control panel and the initial, turning on the conveyor with the selected optimal, depending on weather conditions, speed, and then only monitoring normal work All aggregates. 72.
Before the entrance to the washing post, the traffic light is installed automatically and ensures a safe distance (within 1.5-2.0 m) between the following car installation.
With a green traffic light signal, the car enters the conveyor, stops and with further movement with a conveyor crosses the spotlight ratio 12 (see Fig. 29), illuminating the photoresistance 21, which ensures the inclusion of rotary brushes and the opening of the valves transmitting the washing liquid (water) from the comb The kneading shower frames and brushes, as well as devices for the car wash from below. As the car passes, if it follows the next car, through the installed interval, the electric drive brushes will be turned on, and the valves of the detergent liquid (water) are open. When the car approaches the drying installation (blower), it will cross the next searchlight beam, causing a darkening of the photoresistance to be interacting with it, providing a consistent, with a certain interval (up to three seconds), the inclusion of all three electric motors of the fan blowing, thereby eliminating the overload of the power grid arising from the large Starting current. After passing cars through the installation of the blower, the electric motors of the fans automatically turn off. When following the washing car with an interval of less than 2.5-3.0 m, all installation units operate continuously, providing a high-quality car wash and effectively blowing after washing.
The bandwidth of the washer reaches 45-50 cars per hour.
The high technical level of the washer is confirmed not only by the experience of its operation, but also in the fact that the main components and installation devices undergoing in the process of operation of modernization and reconstruction are recognized as inventions and eight copyright certificates are issued.
In 1975, this washing plant was exhibited at the exhibition of achievements of the USSR national economy and received the highest assessment - the Gold Medal.
Installation with console beams for washing cars and buses
The installation feature is that, in addition to a pair of vertical rotary brushes, reinforced on the basis of the installation, there is another pair of vertical rotary brushes suspended with the possibility of moving on cantilever beams, reinforced on the P-shaped frame crossbar. This allows you to improve the quality and reduce the time required for car wash.
Installation with console beams for washing cars and buses (Fig. 32) contains a reinforced P-shaped frame 6, on the crossbar of which the hinge 5 is installed, in which the cantilever beam 7 is mounted with a moving carrier Rotary vertical brush 10 with an electric drive 11 . The carriage moves with a brush on a console beam under the influence of cargo 2 and in the initial position is closer to the hinge 5. The twist of the console beam 7 is carried out using a power drive 4. The cantilever beams are installed switches 8 and 3.
On the opposite side of the installation on the crossbar is fixed by hinge 18 The second swivel cantilever beam 19, on which the carriage 13 carrying a rotary brush 14 with an electric drive 15 is installed.
On the base racks, side rotary brushes 12 and 17 are mounted on the installation of the installation. In addition, a horizontal rotational brush 16 is mounted for kneading the upper surfaces of the car 16.
Console beam 7 has two fixed positions: starting position I and position II. In position i, the beam 7 is deflected forward from the perpendicular to the longitudinal axis of the installation, i.e., forms a stupid angle α with a longitudinal axis. In position II, the cantilever beam is deflected back and forms with a longitudinal axis, the acute angle β. Movement - Turning the beam from position I to position II is carried out by power drive 4 and begins after the carriage approach 9 to the switch 8, and movement from position II to position I begins after the carriage approach 9 to the switch 3.
When the console beam is arranged in the original position I, the car 1 moving in the direction of the arrow A, moves the brush 10 in the direction of the Arrow B. In this case, the front of the car occurs. Upon reaching the carriage of the switch 8, the cantilever beam rotates to the angle γ. During the movement of the console beam 7 from the position I to position II, the brush moves towards the moving car (in the direction of the arrow 5), wicked up its side part. Upon completion of the sink of the side of the car, the carriage 9 with a brush 10 under the action of cargo moves in the direction of the arrow r and performs the rear of the car, after which the carriage 9 is suitable for switch 5; Console beam 7 moves from position II to position I.
The disadvantage of the installation is some complexity kinematic scheme The actions of the brushes mounted on the console beams, and the large energy intensity of the installation having five drive rotary brushes (which also increases the operating costs for the installation of the installation).
Brush washboard with console beams
In the described brush washer due to the fact that the cantilever beams carrying vertical brushes are made spring-loaded, the drive is not required to rotate, and the energy of the car moving through the installation is not required and, moreover, the counterweight is not required to press the brushes to the washed surfaces. The advantage of the installation is that it has only three rotary brushes.
Installation (Fig. 33) contains mounted on the base of the rack, on which with the help of hinges are installed with a slope towards the wrapped car cantilever beams.
On the beams are mounted moving carriages that carry vertical rotary brushes, reinforced on carriages by means of a hinge suspension. Each console beam is held in the initial position of the spring associated with the rack. Using the rope through the block and the hinge-lever system, the cantilever beam is associated with the pedal interacting with the wheel of the car's washed. A retainer is installed on the cantilever beam, connected by a rope with a hinge lever. Racks are equipped with a limiter interacting with the retainer.
The horizontal rotational brush (in the figure is not shown) is mounted on a P-shaped portal frame, reinforced on the base. At the console beams, the portal frame and on a special washing frame, collectors with nozzles are mounted. At the inlet and outlet of the washing installation, the command protoclars interacting with the machined car are mounted.
At the entrance to the washing plant, the car presses on the leash of the command protroller, while turning on the rotation of the brushes and the washing liquid to the nozzles is supplied. The car passes under the horizontal rotary brush, wicked the front top and rear surfaces, and then passes to vertical rotary brushes. Pressing the rotating vertical brush, the car thereby deflects the console beam forward along, at the same time the brush rolls from the center of the car due to the reactive forces of rotation. Obtaining the front, and then the side surfaces of the car; Moving further, the car runs the wheel on the pedal. With the pedal, the effort through the hinge-lever system and the rope is transmitted to the console beam, which is rotated to the vessel position and is fixed by the retainer. The hinge suspension of the vertical brush provides a more uniform adjacent to it to the washed car surfaces. When the car will pass The vertical brush, the last on the inclined console beam begins to move towards the center of the washer. Since the cantilever beam is turned after the car, the brush has a car, kneading his rear surfaces.
When the car is out of contact with the brush, the latter reaches the end of the console beam. At the same time, the carriage presses to the lever, the movement of which through the rope is transmitted to the fixer, as a result of which the cantilever beam is departed in the initial position.
Going from the sink post, the car presses on the leash of the command protroller, turning off the washing drives,
Brush washer with a pendulum horizontal brush
A constructive feature of this brush washer is that the horizontal rotary brush is made by pendulum, swinging in a vertical plane, which ensures an increase in the performance of the washing installation and improving the quality of the washing.
Brush washing installation with a pendulum horizontal brush (Fig. 34) comprises a P-shaped frame with racks 6 and 18, on which the transverse beam 10 is strengthened. On the frame, the sliders 16 and 7 are rolled, with which the swinging pendulum frame 17 carrying rotary horizontal brush 3; The latter is driven by the electric motor in via Reducer 4. The side vertical brushes are mounted on racks 6 and 18 of the frame (no shown in the figure). Brush, electric motor, gearbox, frame and sliders are partially balanced by cargoes 1 and 2, which are associated with sliders with chains, put on asterisks 11 and 8. Fastening of stars 11 and 8 through an electromagnetic coupling 12 and gearbox 13 is connected to the electric motor 14. Between the frame 17 and the slider 16, the shock absorber 75 is installed. On the slider 16, the switch 19 is located, which interacts with the frame 17 with the deviation of the horizontal brush forward along the movement of the car being processed to a certain predetermined angle A or an angle, greater angle α. The total weight of the balancing goods is selected so that the horizontal brush affects the upper surfaces of the car with a given limit line.
In the initial position, the horizontal brush is downstairs. Moving in the direction of the arrow and the car 20 comes into contact with the front part with a horizontal brush, which, together with the pendulum frame 17 moves forward; With the deviation of the pendulum frame at the specified angle and the switch is triggered; At the same time, comprising an electric motor 14 of the movement of the frame of the frame 17 in the vertical plane and the electromagnetic clutch 12, which connects the output shaft of the gearbox 13 with the shaft of 9 stars 8 and 17. At the same time, the frame with a horizontal brush moves up until the impact of the car being processed to the horizontal brush is stopped. In the direction of arrows A. When rotating a horizontal brush in the direction of the arrow b during the washing of horizontal sections of the car surface (the hood, roof, the trunk cover), the pendulum frame with a horizontal brush deviates in the opposite direction to the angle V. When the car passes through the post of washing, the horizontal brush is lowered (With a disabled movement drive), processing the back of the car. From swinging the brush is held by a shock absorber 15.
The disadvantage of this setting is the complexity of the brush control device, and the use of electromagnetic coupling (in high humidity conditions) reduces the reliability of the installation.
Installation for outdoor washing articulated buses
A feature of the articulated buses, such as Ikarus type, is that they are installed on their roof protruding crossings that prevent the bus wash on ordinary washing plants. In this regard, the TSPKTB association "Rosavtospiec Equipment" has developed an installation for the outer washing of articulated buses, having a horizontal brush lifting mechanism (hanging), providing a roof by a conventional horizontal brush.
Installation for the outer washing of articulated buses (Fig. 35) comprises a vertical frame 6, on which horizontal 7 mounted and vertical swing rotary brushes 9, driven by rotation from electric motors through the gearbox.
On frame 6, the bracket 13 was installed on which the curly biscuit arm 2 and the console lever 3. These levers are mounted in the axis. These levers are connected using a spring 14 and rope 11, percked through block 12, which is mounted on the bolt 10 bracket 2.
The detergent liquid is supplied to the voltals on collectors 1; The inclusion of the washing plant is carried out by the commanderontrollers 5.
Bus 8 When moving through a washing bridge, throws vertical rotary brushes, machining front and side, and then rear surfaces; At this time, the horizontal rotary brush handles the roof of the bus, and when the first protruding cross is the front of the bus on the bottom end of the biscuit lever 2, the latter turns, picks up the horizontal brush frame and raises it. At the same time, the console lever 3 is rotated, with a further promotion of the bus, the second protruding crossing of the lid is coming to the console lever 3 and turns it, while the spring 14 is stretched and when the first crossbar of 4 from the biscuit arm 2 is kept in the raised position of the spring 14. Under the second crossbar buses from the console rigayag 3 to hang the horizontal brush returns to the initial position; And the brush itself is lowered. This ends with a cycle of washing the articulated bus.
Installation of model M-205 for car wash
Installation of the M-205 model for washing wheels of cars of passenger cars produced by the Bezhetsky plant autopocarbore-giving (Fig. 36) contains two identical detergent mechanisms mounted on - Strangle on both sides of the longitudinal axis of the washing post. Each detergent mechanism is made in the form of five rotational, disk type of kapron brushes mounted in one row on the frame ends down, with an inclination of the axis of rotation of the io attitude to the floor surface. The rotation drive of the brushes is carried out from the AOL2-34-4 electric motor (3 kW) through the gearbox and chainshots. Rotation frequency of 400 rpm brushes. For the supply of detergent fluid to brushes serve tubular collectors with nozzles.
Control of the drives of brushes and electromagnetic valves is carried out input and output command-rolls.
Water pressure (detergent fluid), supplied to the setting from the pumping station, from 4 to 6 kgf / cm 2; Water consumption for one car 45-70 l.
This installation can be installed in a complex with any brush or inkjet set for car wash. The installation of the installation of the wheels of the vehicle wheels occurs simultaneously with the operation of the main washer.
The disadvantage of the installation is that the brushes have only the right (one way) rotation, as a result of which the entire wiring of the wheel of the wheel drive is not provided near the valve protruding from the disk.
Device for car wash
This device, successfully operated in the Krasnopresnensky Avtobaz of Moscow, provides rotary brushes to rotation in opposite parties, which significantly improves the quality of the sink of the wheels.
The device (Fig. 37) contains two rows of five rotary brushes. Each is left 2 and right-matting, in the case of car wash on the car wash, there is a switch, when the electric drive does not turn off and the water supply does not stop.
In each housing of the bearing, the shaft 17 was installed, at the bottom of which rotary brushes 16 are fixed, and in the upper - asterisks 5, 6, 7, 9 and 10. On the specified asterisks and an asterisk of pulley 15, the chain 8 is hoped, and in the asterisk 5 covered with the left chain Part, in an asterisk 6 right, in an asterisk 7 left, etc., for tensioning the chain is spring-loaded tension roller 13.
Each rotational brush 16 consists of four ring plastic elements 19, in which bristles are influenced from thin caproin threads; Ring plastic elements are reinforced on the shaft 17 using two flanges 23 and 22, one of which is fixed on the shaft 17. In turn, the ring plastic elements 19 are also fixed with each other and with the flange 23. Rotary brushes 16 are fixed on the shaft 17 bolt 21 and Washer 20.
When the wheels on the guides 1 and 4 past the rotating brushes are wrapped the wheels of wheels from both sides, in addition, the bristles of two adjacent brushes (during rotation) runs up, which dramatically reduces the loss of friction energy between brushes and is provided with a better wiring of the wheel valve Pneumatic through the rotation of the brushes in different directions.
Mobile brush installation for car washing
In cases where open parking lots are created, there is a need to perform daily service on them, the main content of which is washing and cleaning. In this regard, the most appropriate is the use of mobile milking installations. Successfully solved the technical task of creating a mobile washing plant based on a polivo-washer, for example, model PM-130 (Turbovsky machine-building plant). All the equipment of the washer (Fig. 38) is mounted, mounted on a tank 8 of the water-washer 12 using water and hydraulic pumps and the brake pneumatic system of the machine chassis. On the platform 9, a pneumatic lift 10, carrying a console 11, is rigidly installed, at the free end of which the spring-loaded brush holder 13, made in the form of a frame 4 with a pipeline 2, having nozzles to splashing the detergent liquid. On the frame 4, swing vertical rotary brushes 3 are mounted; The brush holder is made swivel in the sleeve 5, reinforced to the tank using detachable hinges 6. One of the rotary brushes is driven directly by the hydraulic motor, connected by hydraulic pump; Another brush is driven by the same hydraulic motor, but through a clinorem transmission 14.
In the transport position, the frame with brushes is hanging with a pneumatic switch 10 and turns to the rear end of the tank, on which the hinges 6 are fixed using clamps 7.
Upon arrival, for example, on the open parking lot of buses, clamps 7 are released, the console 11 is rotated with rotary brushes to the working position and with the help of the pneumatic lifter 10 it is lowered to the level of coverage of the nose buses; After that, the frame 4 is fixed using detachable hinges 6 on the side of the tank. The bus being processed is suitable for installation to contact front part 1 with rotary brushes, after that the pump feed pump is turned on from the tank to the voltals of the pipeline 2, and then the brushes are turned on. The bus passes along the washing plant - the wasting of its right side is, then the bus unfolds and also runs along the washing plant - as a result, it is fully wrapped.
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Installation is designed for washing outdoor vertical and horizontal surfaces. truck vehicles, buses, trolley buses and trams.
Installation operation is allowed in a closed room with a temperature ambient from +1 to +40 ° C.
| type of instalation | |
| Installation performance, aut., Gr.Avt. / Hour | 6-20 |
| Number of vertical brushes | 4 |
| 125 | |
| Rod Toka | 3 ~ / 50Hz / 380 V |
| Power consumption, kW | 9,7 |
MPa (kg.С / cm2) |
0,3 - 0,7 (3 - 7) |
| Water consumption for sink one |
500 |
| 6-9 | |
| 5000 - 5280 - 3710 | |
| Installation weight, kg | 5330 |
Semi-automatic Washing Installation PMU-1 (PSK) with a horizontal brush
Stationary washing installation PMA - 1 Designed for surface washing heavy trucksbuses. The sink consists of four vertical brushes and one horizontal brush. Brushes are mounted in a durable frame made of welded profile pipelines. Vertical brushes carry out a mechanized sink of side surfaces. Horizontal - flushing the front, rear and upper parts of vehicles. The rotation of the dual brushes is carried out in different directions, which allows rinse the surface in hard-to-reach places. The brush consists of a brush pipe and the screws attached to it, easily replaced brush elements with a length of 295 mm, 100 mm wide. Installation management performs one operator from the control panel.
Performance - 6 cars per hour.
| type of instalation | Stationary, semi-automatic |
| Installation performance, avt., Gr.Avt. / hour |
6 |
| Number of vertical brushes | 4 |
| The number of horizontal brushes | 1 |
| Rotation frequency brushes, rpm / min. | 125 |
| Drive unit | motor deuctor |
| Pressure in water supply pipelines, MPa (kg.С / cm2) |
0,3 - 0,7 (3 - 7) |
| Overall engine power, kW | 9,7 |
| Water consumption for sink one c. car / bus, liters |
500 |
| The speed of movement of the gr. Automobile, bus in the process of washing, km / h |
4-9 |
| Dimensions of the installation (w x in x d), mm | 3000 - 4800 - 5100 |
Semi-automatic washing installation of buses and trolleybuses PMU-A / T-7 (PSK)
Installation is designed for mechanized washing Outdoor, vertical surfaces of trolley buses and wagon buses.
Operation of the installation is allowed in a closed room with an ambient temperature of 1 to 40 ° C.
| type of instalation | Stationary, semi-automatic |
| Installation performance, avt., Troll. / hour |
20-30 |
| Number of vertical brushes | 4 |
| Rotation frequency brushes, rpm / min. | 170 |
| Brushes drive: | eL.Tigator AIR 90 L 6 1.5 kW: 1000 rpm. |
| Pressure in water supply pipelines, MPa (kg.С / cm2) |
0,3 - 0,7 (3 - 7) |
| Overall engine power, without engine water pump drive, kW |
3,0 |
| water pump engine power, kW | 4,0 |
| Water consumption for a sink of one bus, trolleybus, Lithrov |
500 |
| Bus Movement / Trolleybus in the process of washing, km / h |
4-9 |
| Dimensions of the installation (w x in x d), mm | 4000 - 3500 - 3500 |
| Installation weight, kg | About 1200. |
 |
The semi-automatic washing of trolleybuses works in conjunction with the conveyor. The conveyor is designed to ensure uniform movement of trolleybus in the process of washing at a speed of 7.6 m / min. Operation of the conveyor is allowed in a closed room at positive ambient temperatures. Operation on the conveyor:
|
Portal Washing (PSK)
Description:
The installation consists of the following parts:
- The contour of the preliminary wizard of the front, side, rear parts of the vehicle and the bottoms with wheels:
The outline consists of 2 vertical racks, a height of 4.5 m with high-pressure nozzles with fan spraying and lower horizontal installation of the bottom and wheels.
The pipe wiring represents a single contour from pipes 20mm with nozzles installed on it for washing vertical surfaces and the bottom of the vehicle.
The pressure of 26-30 bar with a total water consumption of 250 l / min, provides a vertical multistage pump with a power of 15kW XVM series production "ESPA". - The circuit of applying a detergent solution on the front, side and rear parts of the vehicle. The outline consists of 2 vertical racks, a height of 4.5 m with nozzles for applying a detergent solution. The operation of the contour provides the horizontal pump K20 / 30 4kW.
- The outline of the final wizard is identical to the contour of the preliminary reconstruction.
- Control panel for operation in automatic and manual modes.
The location of the contours of the attached scheme.
The setting also includes 2 5m3 polyethylene tank for clean water, and 2m3 for detergent solution. Automatic tank filler water supply valves provide float valves.
The contour of the pre-wizard and the outline of the final wash work from one pump and the tank.
Switching is carried out by an electroclap automatically.
The principle of operation of the sink is as follows:
The vehicle approaches the installation, for 2m runs on the pedal logger, turns on the red light light located on the left vertical rack, vehicle stops. Pumps are included and the contours of the pre-wizard and the application of the detergent solution are started. After 10-15 seconds light up green light, the vehicle begins to move with a minimum speed through these 2 contours.
Without reaching 2m to the contour of the final wrap, the vehicle runs the wheel to the pedal log, the red light light on the left side of the circuit lights up, the pumps of the first two circuits are disconnected, the vehicle stops. After 4 minutes, the green light lights up, the high pressure pump is turned on, the vehicle is starting to move and drives the contour at the minimum speed.
