LLC "Production Center" Top "is engaged in selling and supplying equipment for washing parts and aggregates for industrial enterprises and automotive services of Moscow. Presented in the catalog automatic washing machines of the "Spectrum" series and portal uroin machines of the Fort series are able to cleaned and degrease:
- large and small parts of engines and gearboxes of middle-class cars;
- malaty and big technique carrying capacity;
- units of special equipment.
Warranty service is provided for all racks for up to 2 years.
Cars for washing partsexcellent proven itself at the enterprises of mechanical engineering and the fuel and energy complex, replacing low-efficient manual labor and significantly increasing productivity. Close cooperation with famous Russian and foreign manufacturers allows you to form favorable prices On the washing equipment, the quality of which is supported by certificates and customer reviews.
Why it is worth buying a washing machinery: advantages compared to manual sink
- The scope of the use of small car workshops to large enterprises of the aerospace industry.
- Reducing the cost of time and improving the quality of washing at the expense of a fully automatic process.
- The use of secure globular solutions of Uniclin 200 and the details of F10.
- Expansion basic configuration equipment at the expense of additional options at the request of the customer.
- Payback and access to profit for a short period of time (usually up to 1 year).
Information for correct selection Washing machine To clean your items. The cleaning of the parts has always been the problem of the machine-building industry, since it is always necessary to choose the sink technology depending on the material and the type of parts, for example, made of aluminum, copper, steel, cast iron, etc. In this regard, it is important not only to choose the type of machine, but also conduct research on the selection of the chemical composition of the detergent solution. In this brochure, we will show several examples of the use of washing machines, but in practice there are much more tasks, on cleaning parts.
It is ready to help all your customers correctly pick up a wash machine under their specific tasks. In any case, our technical staff will be very happy to advise you and answer all your technical questions. Please feel free to contact us at any time.
Washing machines with top loading parts
Purpose: To clean the parts of motorcycle engines, passenger cars and medium-tonnage commercial trucks and mini-buses. Materials of cleaned parts: aluminum, cast iron, steel, etc. Colored alloys The sink of parts is made inside the chamber with sputtering of the detergent solution under pressure ~ 3 atm. through a large number of nozzles.
For washing small details Used special container
Model L-321 for cleaning heads and blocks of cylinders
Washing machines with front loading parts
Purpose: To clean the parts of the large size of the engines of passenger cars, medium and large-tonnage commercial trucks, tractors, buses and special equipment. Materials of purified parts: aluminum, cast iron, steel, etc. Colored alloys.
The sink of parts is made inside the chamber with spraying of the cleaning solution under pressure in automatic mode, controlled by the computer. The detergent solution circulates inside the machine and is disposed of (at the end of its detergent properties) by a special pump.
Basket size
Washing machine with one tank X53 series
Washing machine with two tanks (with rinsing function) -x53 / 2 series
Machine for washing generators
L-212 machine for washing molds
Washing machines tunnel (conveyor) type
Selecting a type of washing machine between the upper / frontal loading of parts, as well as a tunnel (conveyor type), usually depends on the geometric parameters of parts and the required cleaning performance.
All models of washing machines are shown in our catalogs.
: The basic equipment of the machine with a belt conveyor for cleaning parts has functions: -Make; - drying; - The speed of the conveyor belt (smoothly adjustable) - 0.2 ... 1 m / min.
: Very flexible in controlling the car with a belt conveyor for cleaning parts, which is available in two basic equipment having functions:
Option 1 (Single Tank) - washing; -drying.
Option 2 (two tanks) -washing; -rinsing;
Drying. - The speed of the conveyor belt (smoothly adjustable) - 0.3 ... 1.5 m / min.
All washing machines can be finalized, for example, additional options for solving customer tasks. It is important to keep in mind that the low-speed conveyor belt is used for washing parts of complex shape, and high speed - for the details of a simple form.
Standard G400 / 2
Silver S300 washing and drying of all types of pipelines
G1000 / 2 washing, rinse, blowing and drying steel discs for cars
G400 / 2 chain conveyor for washing, rinsing, blowing and drying automotive cardanov
S300 washing, blowing and drying empty plastic boxes
S300 washing blowing with compressed air and drying heavy parts
G400 / 2 chain conveyor for washing, rinsing and blowing pipelines
Silver S300 Washing and Rinse Car Details
Silver S400 Variant of washing and rinse parts from cars in plastic boxes
S300 Washing and drying of automotive parts
Several options for sinks in conveyor washers
Spiral drum machines
The machine has a spiral-drum section, in which the parts rotating in the drum, first cleaned due to the immersion in the detergent solution, and then are washed.
Such machines are designed for washing both small and large parties of small details, such as bolts, nuts, washers, etc.
Two series of such cars are produced: Jolly Line "J" - simple car For washing small batches of details. This machine has functions: only washing and drying. In the standard version, this machine has a limited amount of modifications. SPIRA Line "SP" A quick-variable spiral-drum machine, having functions: washing, rinse, blowing and drying, is intended for medium-sized production. This series has a sufficient amount of modifications that will be able to meet the needs of any customer. In the basic configuration produced in two versions: a single tank is washing and drying; Two tanks - washing, rinse, drying.
Spira 480/2 washing + double rinsing + blowing + drying rivets for aviation
N2 SP480 / 2
Washing, rinse and drying of stainless steel sawdust
……..AND MUCH MORE
Platinum series
Rotary machines with a horizontally rotating drum allow you to work out the technology of the sink of parts of a very complex geometric shape. Washing principle: Details are washed with splashing and at the same time the detergent solution is immersed when the drum rotates in the horizontal plane.
The RM 400 washing machine has two drums and provides functions: spraying detergent + immersion and washing + drying of parts. This machine is available with different options.
The washing machine 600-1200-1500 has one drum and performs: spraying detergent + immersion and washing + drying parts. This machine is available with different options.
Washing machine P600 / 2-1200 / 2-1500 / 2 - has one drum and performs: spraying detergent + immersion and flushing + rinse + drying parts. This machine is available with different options.
PM-400 Sink + Drying Details
PM-400 Sink + Drying Car Details
P1500 / 2 m sink (inside-outside)) + rinsing, blowing + drying of large blocks
P600 / 2 washing + washing, blowing + drying
Details from the media
Several examples of parts for washing in platinum series machines
……….. and much more
Selecting the type of machine Depending on the size of the parts, we illustrate on the example of parts with geometrical parameters 40 × 40 × 20 mm, which have a volume of 32000 mm³ or 0.032 liters. If you have a need to wash such parts in the amount of 600 pcs. per hour, the volume of your details will be 0.032 × 600 \u003d 19 liters. According to the Magido directory, the most suitable for this task will be the Jolly J-320 machine, which has a capacity of 30 l / h.
How to choose to choose a washing machine depending on the volume of its one download
Option 1 Basket Filled with Small Details
Details for washing diameter 40 mm Inner hole 25 mm
For example, the volume of the basket is 7 × 9 × 8 \u003d 504 liters. Suppose that in eight hour shift within 5 days you need to make 25 downloads. Then a week you need to load 25 baskets × 504 l \u003d 12 600 l in the car (parts).
The week includes 40 working hours, so in one hour you need the performance of the washing machine 12600/40 \u003d 315.0 l / h.
According to the Magido catalog, we select the closer on the required characteristics of the wash machine - SP-640, which has a capacity of 360 l / h. Features of this car: - When washing parts only from oil pollution (without chips) - the cycle is realized: washing + drying (SP 640); - I wash the parts from oil pollution and metal chips. Cycle is realized: washing + rinse + drying (SP 640/2).
The washing machine has a spiral pitch 200 mm.
ATTENTION. In the Water Machine SP 640, it is impossible to wash the details with a length of 300 mm. If you need to wash the details of a length of more than 300 mm, you must use the Platinum Series series machines. For example, the Jolly series machine wash the parts less than 300 mm, and the Platinum series machines can wash the parts more than 300 mm.
Option 2.
Sink of rectangular details
The volume of one part is 40 x 40 x 150 \u003d 240.000 mm³
With the annual program of washing such parts in an amount of 10,000,000 per year, it is necessary to produce 10,000,000,000: 250 per hour (slave per year): 8 (hours per day) \u003d 5,000 pcs. In this case, the estimated required performance of the washing machine should be no below 240,000 mm³ x 5000 pcs / h: 1.000.000 \u003d 1200 liters / hour.
According to the Magido catalog, we select the P-1500/2 Waken for the desired characteristics, which has a cleaning machine of 1800 l / h.
Option 3.
Washing of fastening details
To implement this task, the most popular solution is the use of two models of washing machines: model SPIRA 640 - 240 l / h with continuous feed feed Model Platinum 1200/2 - 240 l / h Loading parts Add to Cart.
Today is an unusual article, despite its name, it is directly connected with cars, or rather with the details. The thing is that there are now very much, but before they pass on production in production, they need to be removed and what is most important to launder (give a freight look)! But it does not always work with their own hands, so special washing machines were created! Yes - yes you did not hear "big" cars that wash these parts. Article Cognitive I think it will be useful for everyone ...
I pushed me on this writing made with your own hands such a washing machine on a hundred, or rather on the analysis. The people who buy boyed cars, It removes the normal spare parts and gives them a commodity, by laundering a layer of dirt and oil from them. It can be like gearboxes, engines, internal parts of the engines (pistons, shafts, valves, etc.), you can also wash and disks.
Why do you need such a car, because there areKarcher?
Yes, this is true, you can remove the item and simply wash it under Karcher! But how the practice of complex nodes shows - such as the engine block or the transmission case will not work out! Indeed, over several years of use, the dirt is very firmly entrusted to the metal. Yes, and splashes will fly in all directions.
He saw himself when the engine block was washed with Karcher - nothing happened, and when he was placed in such a washing machine - it was just like a new one, if not to take into account chips.
What else I want to note - these detergents can wash off the coke, which was formed on the pistons, rings, head, and block itself. It is flushed literally in a couple of hours, and returns parts to its original position.
The thing is that such a washer for details, works on a slightly different technology.
Principle of device and work
Well, let's look through these "sinks", how are they arranged and how they work.
Device
Quite simple - usually it is a big tank (or two tanks), inside there is a special basket, which is located on top of 2/4 - hanging! It is in her that the item is put on (if you extend - then it looks like a mesh in the fryer). The basket is usually made from a rod at 6 - 8 mm.
From above there is a massive cover, which closes this design, it turns out hermetically. That is, the item seems to hang over the main chhan on the grid, and the lid closed.
Over the lid (or in it) also on the sides, there are cleaning nozzles, which spray special compounds under pressure. Detail in the grid can rotate.
In the Chan at the bottom there are electrical tagged, which warm the composition.
How does it work
The compositions that wash may vary, usually these are special powders, which are based on alkalis or even acids, but they are weakly concentrated, about 3 - 5%. They are heated from 60 and above degrees and the special pump under pressure is injected into parts (through detergent nozzles). Dirt is washed off, as well as large sediments that settle in the chane. After that, the pump, the solution that fell down, again begins to suck, if you need to warm and sends it again to the part. And so in a circle. All dense is a major precipitate on the bottom.
After such a sink, in the most difficult cases it can be 1 - 2 hours, the item starts look like a new one.
Now a small video, with an example
Is it possible to make with your own hands?
To be honest, on many hundreds of a hundred such devices have already existed. Usually it is a metal barrel (200 liters) to which the grid is also cooked. The tight cover is made on top, the bottoms are installed on the bottom. Nozzles are made from the pipe, nipples are simply welded (from ordinary cameras). It is connected to a water pump of high pressure. In essence, the washing machine is ready.
There are such generally primitive.
The compositions are usually made from caustic soda, or ordinary washing powder. Some pour simply diesel (but as I think it is not always safe).
Guys personally, I was amazed after such installation washes the details, they are really like new ones.
This is such an easy article, read our autobok.
Probably, every Russian car enthusiast at least once in his life saw the carburetor was washed in kerosene; And maybe he himself repeatedly practiced. But fortunately, the times are changing, and technology changes ...
Today there are practically no carburetor cars left; And most people prefer to repair them not in the Garage "At Uncle Vasi or Ashot", but in a modern car service, equipped with the latest technology. After all, what is modern and more expensive carThe higher the requirements for its repair, including those used elements and aggregates.
When working related to the repair of the engine of the car, a lot of time and effort leaves for its cleaning from oil residues and other operational contaminants. Unfortunately, it is absolutely not taken into account the harm caused to health; When the mechanic inhales harmful pairs of detergent solutions and liquids.
The most optimal output from this situation is an automatic installation for washing parts of the Magido closed cycle (MR. ITALY).
Washing in the auto repair shop allows to significantly speed up the process of washing components; facilitates the work of the mechanics, freeing his hands from the routine and painstaking process; And in general, it makes the work of car service staff cleaner and eco-friendly.
In addition, any similar washer for Magido details is made of high-quality stainless steel. This avoids corrosion and exploit it for a long time without any problems.
The principle of operation of the machine for washing parts is very similar to the work of the dishwasher. The main difference is that the basket in which the components are placed, rotates, and the detergent solution can be used repeatedly.
The principle of operation of the installation for washing parts Magido
1. To begin, it is necessary to place dirty parts or units in the filler chamber. Although in Magido devices and installed additional supports To prevent breaks, it is desirable to distribute them evenly throughout the basket.
3. Inside this device, a P-shaped frame is installed in which stainless steel nozzles are built. This is done in order for the resulting scale does not score nozzles. Through them, under pressure from 2.3 to 4.7 bar, a washing solution is supplied.
Pressure depends on the device model; In addition, it is possible to enlarge it for individual order. In a number of models, two pumps are used to increase productivity (for example, in the stands Magido L102 and L122).
The position of the nozzles is adjustable so that the detergent solution, falling under pressure on the parts or the units, rotated the basket of the device.
4. Some models of washing machines for parts are equipped with a built-in motor sector that rotates a basket with a certain frequency. As a rule, these are models calculated on the maximum load - from 350 kg.
In principle, you can install a motor deuctor on any device for clearing and aggregates (except ECO series); But this option is installed directly at the factory in Italy.
5. When the operation cycle is completed, the timer is turned off and the device can be opened. In this case, care must be taken, because The detergent solution is heated to a temperature of 70 s, and the hazard arises to the ferry. To avoid this, the washing machine for Magido details has one additional option - Hood of hot vapors.
At the end of the cleansing process, it is recommended to leave clean components in the device for several minutes when the lid is open. This will allow them to almost completely dry, because In the process of the device heated greatly and, as a result, when cooled quickly dry. However, there may be moisture in the deepening elements.
The process of washing the elements occurs on a closed cycle: the liquid from the nozzles is first cleans, then flows into the tank; Then through a filter that delays large particles is again fed to the nozzles. Those. No need to change the detergent solution after each cycle of purification.
Washing for parts and aggregates Magido and all of its models are equipped with a function of controlling the level of detergent solution. This avoids damage to the heating elements.
It must be remembered that it is not recommended to put a partial system in the basket that have a smaller size than the cell itself basket itself. For flushing small elements, a basket with a small grid is provided (for all except ECO series).
The average delivery time of this unit (if they are not in stock) is 45-60 working days. Equipment for washing parts comes only under the order. The delivery time of such devices is about 90 working days.
How often do you need to change the detergent solution?
This is a subjective parameter. As soon as it becomes clear that the elements are poorly laundered, and oil films remain on them; We should change the detergent solution. It all depends on how much dirty parts are washed into the installation for washing parts. For example, you can wash slightly contaminated elements, and you can scatter the parts that were on the military conservation.
What fluid should be used for flushing parts?
It is strictly forbidden to use any combustible materials and foaming solutions. Included with the device comes a small amount of a concentrate detergent, which is enough for the first refueling. We recommend to further use Russian counterparts, for example, "Labomid".
How to choose your device for washing elements?
1. First you need to determine maximum dimensions Agregates intended for washing. They should not exceed the diameter of the basket and maximum height Loading devices.
2. In addition, you should know the maximum total weight of the basket download. Excess weight of the load can lead to a breakdown of the entire device.
Some large industrial models can be equipped with gas or diesel heated.
What options are used on Magido?
First it is worth noting that all options are installed only at the manufacturer's factory in Italy. Therefore, it is absolutely necessary at the stage of order decoration, decide on the list of all necessary additional options.
Oil separator. The principle of its work is the following: A thin metal disk slowly rotates on the surface of the detergent solution and the oil film is sticking to it. Then the disk passes through two blades that belong to the oil film from it.
Electric basket. Rotates a basket with a certain frequency. In some units included in standard complete set. Recommended for washing heavy components.
External insulation of the body of the apparatus.Protects mechanics from random burns when contact with the body of the device and reduces heat transfer in the process of heating the detergent solution. Since 2013, Magido has begun production of models: L160, L190 and L210 with already installed case insulation.
A device for extracting vapors.The fan embedded behind the device allows you to remove pairs from the apparatus to the street.
Monitoring the minimum water level and automatic water bay.This option requires constant connection to the water supply.
Frame with nozzles and stainless steel basket.Serve to extend the service life of the device.
Counter hours.Makes it possible to calculate the time of work.
Weekly programming.Allows you to turn on the heating of the detergent solution until the start of the working day and thereby save working hours.
Hot drying.Forced drying of clean elements. Electric heating 3kW.
Carriage for moving basket.Trolley for removing / installing a basket in the device. Used not for all models. It is a standard package of aggregates: L160, L190 and L210.
Increase maximum load up to 1500kg.Only for models: L160, L190 and L210.
Alternative use of miles for parts and aggregates Magido
Washing machine for washing parts can be useful not only in car service. This device Actively operated in German and France railway depot. In Russia, the demand for Magido products is also growing every year. These devices are used in metallurgy, jewelry and medicine. Large devices are also used when repairing career equipment.
Magido manufactures any industrial devices for special procedures. It can be a conveyor for washing small bolts or a line of several tens of meters for washing non-standard components. All you need for special order is to provide a technical task to the factory so that Italian engineers make the project and calculated the cost and terms of manufacture.
