Home Undercarriage How to make a car box with your own hands. How to make a roof rack with your own hands. Photo instructions for the manufacture of expeditionary luggage rack with bottom and sides

How to make a car box with your own hands. How to make a roof rack with your own hands. Photo instructions for the manufacture of expeditionary luggage rack with bottom and sides

Top rack - what is it? Functional element modern car or an unnecessary detail, from which there is more harm than good? You can argue about this endlessly, because each driver has his own needs and methods of operating the car. Someone uses a vehicle only to get to work in the morning and home in the evening. Others cannot imagine their lives without active sports: cycling, skiing and snowboarding. The last category of people, perhaps most of all, needs to install additional space for fastening. bulky items... By the way, it is quite possible to make an expeditionary trunk in the garage with your own hands.

Do I need a roof rack

Not at all modern cars an additional expeditionary trunk is installed, however, this is a very important and useful part of the car. Usually they remember about it when it is required to transport a large-sized object. Owners of cars with a body type "coupe" or "sedan" will be forced to hire freight carriers, if necessary to buy Construction Materials for a summer cottage or a garage, because boards and pipes simply do not fit in the trunk. Even a regular bike can be stowed in a regular luggage compartment not every car. Someone might argue that there is a trailer for these purposes. But the management of such vehicle requires certain driving skills, and not everyone has a trailer. The way out of such situations will be the acquisition or self-production roof rack.

These racks can be divided into two categories:

  • boxes;
  • arcs-crossbars.

The former are more compact and have an attractive appearance... Plus, they protect your belongings from dust, rain, snow and even bright sun. However, they are able to accommodate much less things than arcs-crossbars, and it is almost impossible to make them yourself.

But the second option is more functional, moreover, it is easy to do it yourself.

Modern manufacturers are increasingly producing combined types of roof racks. So, for example, a box and a holder for bicycles and other sports equipment can be combined in one design. If you wish, you can purchase such devices in specialized stores, but making them with your own hands is almost impossible.

Pros and cons of expeditionary trunks

If you're still not sure if you need a roof rack in a location like this, check out the advantages and disadvantages of this part. Positive sides expeditionary luggage carrier is pretty obvious:

  • it allows you to carry more things;
  • protects the roof and its paintwork from external damage from above;
  • it becomes possible to transport bulky items;
  • with reliable fixation, the load will not fall;
  • transported items do not obstruct the driver's view;
  • free space in the car;
  • for some body structures, it becomes possible to increase the volume of the cabin due to the empty luggage compartment;
  • you can install LPG equipment in the vacated regular trunk;
  • such a detail is easy to do with your own hands

Unfortunately, such a trunk also has negative qualities:

  • the weight of the transported items is limited by the carrying capacity of the vehicle;
  • fuel consumption increases by 2 liters per thousand kilometers with an empty trunk installed;
  • you will have to apply certain physical efforts, lifting the load to the height of the machine;
  • with excessive filling of the trunk or poor fixation, you can lose some of the things;
  • improperly fixed structures rattle and interfere with the driver;
  • the aerodynamics of the car is reduced, due to which the possibilities for acceleration and maneuvers are reduced;
  • the machine becomes less resistant to crosswind;
  • the vehicle's height increases, which means you need to be careful when driving through tunnels or under low arches.

The need to install an expeditionary luggage rack directly depends on the features of vehicle operation. If you travel often, like to ride bicycles with your family and friends, or do summer cottage work, then such an element of the car will be indispensable for you. In all other cases, having such a trunk will also not be superfluous, besides, it can always be dismantled and left in the garage, and, if necessary, installed back.

How to make a trunk with your own hands

Expedition rack can be made in two ways:

  • weld a metal structure with sides and bottom;
  • make crossbars for roof rails.

Roof rails are a kind of railings installed on the roof of a car. Simple weights can be tied directly to them, but this can damage the paintwork. Unfortunately, roof rails are not available on some car models, so sometimes it may be necessary to manufacture a complete structure.

If you plan to stay on the method of attaching crossbars to rails, then the whole process can be conditionally divided into several stages:

  • selection and purchase necessary materials and tools;
  • measurement of the parameters of the car roof;
  • drawing up a design drawing;
  • manufacturing of crossbars;
  • manufacture of fasteners;
  • assembly of the structure;
  • installation of the trunk in its place.

In the event that the roof rails are not provided for in the design of the car, it may be necessary to weld a more complex shape of the trunk. However, with a responsible approach to the situation, from the beginning of measurements to the installation of a finished structure on a car, it can take no more than one day.

Choice of material and tools

The choice of material for the manufacture of expeditionary luggage should be taken with full responsibility. Heavy materials will significantly increase the vehicle's weight, which will affect agility and acceleration. In addition, such materials are quite difficult to work with. Give preference to light and soft metals and structures. The optimal solution there will be a choice of aluminum, since it is lightweight, but strong enough. It is a flexible and soft metal, so it shouldn't be too difficult to work with. Moreover, aluminum is not afraid of corrosion.

Of course, the price for this metal is slightly higher than for many others. If aluminum is too expensive for you, pay attention to the profile thin-walled tube. It can also serve as a good material for a future product. But sheet stainless steel should be used only as a last resort, since it has a rather large weight.

In addition to the metal itself, you will need other materials and tools. These include:

  • welding machine
  • grinder for metal cutting;
  • clamps for car mufflers;
  • polyurethane foam;
  • grinding equipment;
  • fiberglass with a density of at least 300 g / m2;
  • car paint (if desired).

As for the paint, you can choose it in the color of the car body, or you can stay on the classic black or silver color.

Measurements of the structure and drawing up a drawing

In order to make the crossbars, you just need to measure the distance between the rails. But for the manufacture of a more complex structure, it is necessary to determine the size and weight of the future trunk, and at the same time draw up a project. The amount of materials that you need depends on this. To prepare a drawing of a future product, you need to accurately measure the length and width of the roof..

After that, create a drawing, which will take into account the following elements of the trunk:

  • parameters of the structure frame;
  • the length and location of the bridges reinforcing the product;
  • the bottom of the trunk;
  • the height of the sides of the structure.

When designing a structure, pay attention to the following point: rectangular roof racks have a negative effect on the aerodynamics of the car. Therefore, it is recommended to make the headboard more streamlined.

Method One: Making Crossbars and Fasteners

First of all, we will deal with the manufacture of crossbars. Decide on their length in accordance with the drawing, and then get to work.

  1. Using a grinder, cut two crossbars of the required length. Make sure they are the same size.
  2. Apply polyurethane foam generously to the inside and outside of the metal.
  3. Wait for the foam to harden.
  4. Now, with the help of a grinder, grind off all unnecessary and give the crossbars the desired shape.
  5. Cover the resulting products with fiberglass in two or three layers.
  6. Paint the item in your chosen color.

Photo instructions for the manufacture of crossbars

After that, you need to start making fasteners. For them, clamps for car mufflers are used. In this case, all unnecessary elements of the clamp are cut off to leave only a flat plate. With its help, the crossbars can be securely attached to the rails.

To assemble such a structure, symmetrical holes are drilled in the rails on both sides. The distance between the holes must be the same as on the prepared mounting plates. After that, the cross members are easily installed in their places.

If the cross members do not fit snugly against the mountings, you can seal these places with rubber washers.

Video: making crossbars and attaching them to rails

Method Two: Making a More Complex Expeditionary Trunk

The second method is more suitable for making roof racks for off-road vehicles. It has a slightly different procedure, thanks to which you can create a more complex structure with a bottom, stiffening ribs and sides.

This method is best used if you are transporting really bulky items or if your car does not have roof rails to which you can attach crossbars.

  1. Carefully study the previously prepared drawing. Decide on the length of all structural elements.
  2. Using a grinder, cut the metal to make the frame of the structure. You should have two longitudinal and two transverse metal pieces for the bottom and top of the structure.
  3. Weld the metal pipes together in such a way that you get two rectangles corresponding to the parameters of the roof.
  4. The lower rectangle should be reinforced with stiffening ribs, placing them across the structure at the same distance from each other. If desired, a construction mesh can be added to the bottom frame.
  5. Now it is necessary to connect the upper and lower rectangle, thus forming the sides of the trunk. For this you will need metal pipes with a smaller diameter.
  6. Prepare an even number of metal pieces ranging from 7 to 15 cm in length, depending on the estimated depth of the trunk.
  7. Place them symmetrically on all sides of the rectangle, and then weld the top and bottom of the trunk.

Photo instructions for the manufacture of expeditionary luggage rack with bottom and sides

Weld four crossbars in the shape of a rectangle (you will need 2 of these blanks) Connect the upper and lower rectangles Add stiffeners to the structure Apply anti-corrosion primer to the metal

Please note that in order to improve aerodynamic properties, it is better to make the front and rear boards not from a straight line, but from an arcuate segment.

If you have worked with a material that is not resistant to rust, be sure to treat it with a special anti-corrosion compound. If you wish, you can also foam the resulting structure, reinforce it with fiberglass, and then paint it in the desired color.

Video: making an expeditionary luggage rack with a frame and sides

If you do not have roof rails, to install such a rack you will need to drill the roof and fix it with special brackets. Unfortunately, this can cause rust to appear in the holes when moisture gets on the metal, so it is better to contact a special auto repair shop to solve the problem.

Expedition Rack Accessories

I wonder what on top trunk you can additionally install some devices to make life easier for the driver. So, for example, if you often visit the country and carry special equipment with you, the structure can be equipped with a special mount for a shovel. This same mount can be used on fishing trips to secure fishing rods.

Also, you can easily attach a mount for the radio antenna to the trunk, which will significantly improve signal reception. If you often ride outside the city, in places with a large congestion of trees, then you need such a thing as windbreakers. They can be fixed on one of the sides on the frame of the expeditionary luggage carrier, and thereby protect windshield from damage.

But the most popular additional equipment for this element of the car are lighting elements, so-called chandeliers. They are a series of headlights that illuminate more space in front of the vehicle than conventional near and far lamps. Many install on the trunk fog lights however, the principle of supply and diffusion of light in them is not very well suited for illumination from above. Today on sale you can easily find special lamps for overhead light sources.

As you can see, making a trunk yourself is far from the most difficult procedure. Of course, when making a complete structure with bottom and sides, you need to have certain welding skills. metal structures as well as special equipment. Therefore, in some cases it may be advisable to consider purchasing and installing a ready-made part.

Every car owner once gets too cramped in the car - for example, when he starts repairs and carries tiles and plaster in the car or rushes to the country with seedlings in the spring. In this situation, it is most effective to place luggage on the roof of the car using a special device. However, prices for high-quality trunks range from several thousand to two to three tens of thousands of rubles. A simple and practical solution is to make a trunk with your own hands.

Why do you need a car roof rack

A roof rack will definitely come in handy if you:

  • started repairs and transport building materials on your own;
  • you move, transport a large number of things;
  • are fond of active leisure activities, be it cycling, snowboarding, skiing, fishing, hunting, hiking, etc.

Types and photos of the most common designs

First, you need to decide on the type of roof rack that you need. There are several types of structures:

  • trunk of a universal type. It consists of several cross bars and fixing brackets. Suitable for almost all car models: from the cargo "Sobol" to the cool "Jeep";

    Universal roof rack with fasteners can be easily installed on a smooth roof of a car

  • expeditionary (tourist) trunk. It differs from the universal with a stronger structure, a reliable bottom and a higher carrying capacity: up to 200 kilograms of cargo can be placed in the expeditionary trunk. The design of the expedition rack allows you to attach equipment, spare wheels, lighting lamps, etc. to it, and also protects the surface of the car body from damage such as scratches from branches;

    Expedition roof racks are most often installed on SUVs.

  • bike rack. In fact, these are special holders (rods with "hook" on the frame), which are attached to the crossbars of the trunk;

    Bicycle rack is indispensable for nature lovers and cycling enthusiasts

  • boxing (wardrobe trunk). Boxes are hard and soft. Rigid boxes are boxes made of plastic, soft or ABS plastic, and soft boxes are made of special waterproof fabric bags. They are attached to roof rails.

    The roof rack is the most convenient, but quite expensive option.

If you have the necessary skill, patience, time and desire, you can make a trunk of any type with your own hands. The most popular and cost-effective are universal and expeditionary luggage carriers. It is they who are most often chosen by car owners.

Before proceeding directly to the process, it should be noted that the owner of the car takes on the manufacture of the trunk at his own peril and risk and for possible consequences he himself is responsible.

Video: how to make a good trunk with your own hands

And it is also worth paying attention to the fact that you are unlikely to need a trunk all the time, so you should think about making it removable and use it as needed.

Universal car rack

It is better for an inexperienced craftsman to start by making the simplest type of trunk. In fact, there are two cross members to be made. For this you will need:

  • metal profile, for example, with dimensions of 20X30 mm and a wall thickness of 1.5–2.0 mm (ideally, aluminum, since it is lighter);
  • muffler clamps - 4 pieces. With their help, the trunk will be attached to the roof (in case there are roof rails);
  • polyurethane foam;
  • grinding machine;
  • fiberglass with a density of 300 g / sq. m .;
  • dye.

Step by step manufacturing

To make a trunk in accordance with the parameters of the car and securely fix it on the roof, follow the algorithm below:

  1. First, we cut the crossbars. The length of the cross members must correspond to the width of the vehicle body.
  2. Cover the crossbars with foam both inside and outside. The layer should be quite dense: this will allow for next step give the crossbars the required shape.
  3. After the foam dries, grind it off with a grinder. At the first stage, we give the profile the shape of a regular parallelepiped, and then we make structural changes in order to improve aerodynamics, in particular, we grind the corners.
  4. Since the foam has a loose structure, the cross-members can be additionally covered with car putty - this will make their surface smoother.
  5. We wrap the crossbars with fiberglass in three layers.
  6. We paint the crossbars and wait for drying.
  7. At this time, we will be engaged in the manufacture of fasteners. In our case, we decided to take the path of least resistance and use muffler clamps. They need to be prepared - file the lower part of the clamp to get a flat plate for a tighter fit.
  8. We drill holes in the cross members. There should be two symmetrically located holes on each side. The distance between them should coincide with the “ears” of the clamp.
  9. We fix the crossbars to the rails. In order not to damage the crossbars with clamps, in the places of their contact, you can put rubber gaskets.

Video: features of fastening the structure to the car "Oka"

Expedition rack type "basket"

The technology for making an expeditionary luggage rack will be much more complicated. In this case, you will need to first draw up a drawing. In addition, you cannot do without a welding machine and the ability to handle metal.

Construction drawing

Let's take a homemade trunk for a sample Chevrolet niva... The length of the trunk will be 163 cm, width - 123 cm. 30X20 (approx. 6 rm.).

An expeditionary trunk for the Niva according to this drawing can be done independently

The sequence of actions of the wizard:

  1. We start the manufacture of the trunk from the base: we cook the perimeter. Longitudinal guides - from profile 30X20, transverse lintels - from profile 20X20.
  2. We weld the load-bearing lintels from the 30X20 profile into the perimeter. For them, the platform will be attached to the rails.
  3. We reduce the distance between the bearing bridges by welding additional transverse ones from the 20X20 profile.
  4. We make an arc, which will be located in front in order to improve aerodynamics: measure 5 cm from the edges of the profile and cut out a triangular sector, after which we bend the profile. We weld the arc with outside perimeter.
  5. To increase the strength of the structure, we fasten the lintels together with 15X15 profile segments. If desired, non-load bearing lintels can be replaced with metal mesh or stainless steel sheet.
  6. We make the sides. We cut the profile into pieces 6–10 cm long and weld to the base. If desired, they can be put on the thread - then the sides and the upper part of the trunk can be removed.
  7. It was the turn of the top bar. It should be similar in size to the lower one, but the side rails should be slightly shorter, and the struts connecting them to the base should be angled to improve aerodynamics.
  8. We fix the trunk in the same way as described above. An important point: To distribute the weight evenly, the expedition rack should be fixed at six points.

If the car does not have roof rails, you will have to make the supports yourself from a piece of sheet metal. Can be put on brackets, but for this you have to drill the body.

Expedition roof rack features increased functionality compared to conventional roof rack. For example, you can attach fog lights to it - just weld the headlight mounting bracket to the inclined connector at the front (see point 7).

In addition, it is convenient to carry a shovel in the expeditionary trunk. It can be fixed using a conventional pipe holder.

Video: fastening the structure to the SUV

Roof rack: pros and cons

We have already started talking above about the benefits that roof racks provide to the car owner. Now let's look at them in more detail.

Design advantages

The roof rack has many advantages:

  • the most obvious plus is by far the extra storage space. So, on the roof, you can easily place three bicycles or everything you need for outdoor recreation - a tent, an inflatable boat, fishing equipment, etc. And the capacity of seemingly rather compact boxes can be up to 300-800 liters;
  • it becomes possible to carry non-standard, for example, very long loads (such as stairs, boards, pipes, etc.);
  • due to the fact that part of the luggage is moved to the roof, it becomes much freer, more comfortable and safer in the cabin;
  • The roof rack provides a more even load distribution. So, if all the cargo is in the trunk, the car "sags". Because of this, it decreases ground clearance and there is a danger of tipping over.

Possible problems

Along with the obvious advantages, roof racks have a number of disadvantages:

  • they usually have a negative effect on the aerodynamic properties of the vehicle. An irregularly shaped trunk will create additional resistance to air flows, which means that the stability of the car will also suffer. This can also generate additional noise.
  • a car with a roof rack significantly increases its height, which means that it will not be able to drive on sections of the road on which the corresponding restrictions are set.
  • the trunk itself, even empty, weighs from 1.5 to 15 kg or more, which increases the total weight of the car, and, consequently, fuel consumption. According to some estimates, an unloaded trunk increases gas mileage by 0.2 liters per 100 km in urban conditions.

So, you found out what kind of roof racks there are, got acquainted with their advantages and disadvantages, figured out how to make some of them yourself. Now you don't have to puzzle over how to place all the tents, spinning rods, backpacks and other equipment in the car - there is a place for all this on the roof of the car. You just have to relax and enjoy the rest. Good luck on the road!

It is a pity that when buying a car, there is no roof rack. This is a very convenient design for transporting all kinds of things: from small and light, to heavy and oversized, as well as strong smelling. And it is not always possible to buy a ready-made homemade or factory trunk.

There is a good way out of this situation. Namely, create a roof rack with your own hands. This version assumes savings in the family budget. Other name homemade trunk- expeditionary. Heavy and bulky cargo cannot be transported on it. It is designed for personal belongings, tents, skis and snowboards, mattresses and large umbrellas, as well as small furniture.
Also, you can make the most popular autobox. It is convenient in that it is protected from the environment even in bad weather and from theft. And if you make it a streamlined shape, then there will be no overconsumption of fuel.

How to make a roof rack with your own hands

Generally, roof racks are divided into two types:

  • boxing;
  • arc-crossbar.

Benefits of Expedition Racks:

If you make the most popular autobox, then it will be convenient because it will protect you from rain in bad weather and from theft.

  • more functional;
  • accommodates many different things of any configuration;
  • accommodates large items;
  • protects the roof from damage from above;
  • does not obscure the view of the driver.

Disadvantages of an expeditionary trunk:

  • limiting the weight of baggage;
  • fuel consumption increases;
  • difficulty in stowing heavy loads;
  • in case of improper fixation, there is a fear of losing part of the cargo;
  • reduced aerodynamics;
  • poor stability of the machine in a crosswind.

Transportation of oversized cargo


For luggage items, the shape of a basket with sides is suitable. For transportation of long items - a flat open platform.

To make a homemade one, you should carefully measure the linear dimensions of the roof. The luggage compartment must not extend beyond the roof in the area of ​​the front glass or interfere with the doors. Ideally, it is best to follow the factory rack dimensions for these models. Dimensions can be found on manufacturers' websites, or on the roofs of friends and acquaintances.
Next, you need to determine the type of trunk. For luggage items, the shape of a basket with sides is suitable. For transportation of long items - a flat open platform.
Determining the number of do-it-yourself roof rack mounts:

  • four pivot points are suitable for hatchbacks and sedans;
  • if the length of the roof is more than 2.5 meters, then it is better to make six fixings.

Homemade trunk with bumpers

Now you need to make drawings of the expeditionary luggage rack with dimensions. You can also work on a sketch of a factory model.
Of all the materials for the manufacture of the luggage structure, an aluminum alloy profile is best suited. It is easy to cut, bend, non-corrosive and lightweight. The steel structure will be heavy, which in turn will reduce the weight of the cargo being transported.
You will need a frame made of a profile pipe with a section of 20x30 mm and a wall thickness of 2 mm. It is not advisable to use round pipes, as the cargo slides off during transportation.
You will also need tools and components:

Of all the materials for the manufacture of the luggage structure, an aluminum alloy profile is best suited.

  • welding machine;
  • electrodes;
  • ruler;
  • construction tape;
  • angle grinder;
  • discs for metal;
  • drill;
  • drill;
  • nozzle for cleaning welded seams;
  • set of mounting components;
  • clamps for fastening mufflers;
  • polyurethane foam;
  • paint for metal (preferably in the color of the car).

Homemade trunk drawing

After the drawing is ready, and the tools and accessories are purchased in full, you can start making the cross member for the roof rack:

  1. Determine the length of the transverse. They must be the same size.
  2. Cut the profiled pipe into several parts to obtain longitudinal and transverse guides.
  3. Weld parts of the trunk, clean out the welding seams.
  4. Seal them with polyurethane foam inside and out. Usually one bottle is enough.
  5. After the foam has completely dried and hardened, grind it off with a grinder. Initially, you need to make the crossbars in the form of a parallelepiped. Then, if desired, they can be given a rounded look. The main thing is that they look like "relatives" in relation to the car.
  6. Then, for strength, cover the foam with fiberglass in 2-3 layers. It is advisable to take fabric with a strength of at least 300 g / m2.
  7. For attractiveness, the crossbars can be painted in any color (usually black, or the color of the car).


Manufacturing of fasteners

When making a roof rack, you need to remember about safety precautions - you cannot load the roof of a car over 70 kg.

The first way. Take a clamp for attaching a muffler from any car. It is a flat bracket on one side and an arc that bends around the pipe on the other side. Saw off everything else from the flat plate. It will now fit snugly against the roof racks and roof racks.
Second way. Use U-shaped threaded staples. Instead of nuts, fasten the lambs, with which it will be very easy to unscrew and tighten.

Fastening the crossbars

To attach the crossbars to the rails, holes must be made in them. Measure them symmetrically on both sides, taking into account the holes in the mounting plates. Drill carefully.
Place the luggage compartment firmly on the roof rails. If there is no snug fit somewhere, rubber pads can be used. Fasten securely with bolts and nuts. It is also necessary to remember about safety precautions. The roof of the car must not be loaded over 70 kg.

Fans of long journeys are interested in learning how to make autoboxes on the roof of a car with their own hands. Modern machines for all their advantages, they have rather small trunks. Therefore, many drivers are forced to use various additional devices. Most often, autoboxes are used. They allow you to transport various goods on the roof. Thus, you can transport things without fear of getting dirty or wet. Also, unlike conventional frame roof racks, autoboxes are more aerodynamic. Types and types How to make car roof boxes with your own hands? First you need to decide on the type of trunk. The materials used and the complexity of the assembly depend on this. The final choice of the variety is influenced by the cargo that is planned to be transported. Autoboxes are mainly distinguished by the type of fastening. The most familiar to domestic motorists is the gutter. It can be found on many cars and is located along the edges of the roof. Usually ordinary trunks are attached to them, this is done using clamps with bolts. Some models have roof rails. This allows you to install large enough autoboxes on the roof. For completely smooth roofs, there are special fasteners. By length, the boxes are divided into 3 groups:

  • Short- occupy about a third of the roof;
  • Average- they are slightly more than half the length of the roof;
  • Long- equal to or slightly longer than the roof.
Here the choice depends on your needs. If you are planning to transport a small amount of small items, then the short option is ideal. For travel with the whole family, it is best to use medium-sized trunks. Long ones are ideal for transporting skis and other similar equipment. How to do it? First, decide on the method of attachment. The design of the base largely depends on this. The crossmembers must end precisely with fasteners. Just take a close look at the vehicle to find out which type of mount is right. After that, purchase the necessary elements. For the base, use a light but durable material. Aluminum or duralumin channels are best suited. This allows you to make the structure not only strong but also lightweight. Which will have a good effect on the economy of the car. Between themselves, the parts of the base are assembled on bolts. As a result, it turns out reliably and, if necessary, can be quickly disassembled. Also, something is usually attached to the base to give rigidity to the load. Polycarbonate is best suited for this. Composite aluminum panel can be used. A collar should be made on the sides. It is usually made from the same thing that is put on the base. Attached either with special locks or rivets. It all depends on the material.
Any matter can be used. Most often they use something like a tarp. For more aesthetics, you can take a banner fabric. She's flexible enough. At the same time, it does not transmit light and moisture. At the same time, you can order the printing of drawings, which will make the machine more attractive. It is important to choose the right lock. Keep in mind that being exposed to snow and ice, it will freeze in winter. Therefore, consider a safety flap when cutting fabric. You should also use skier zippers. Assembly... First, you need to cut the fabric into fragments. Then they are sewn together. It is better not to use ordinary threads. Instead, it is better to use fishing braid or fishing line. This will make the seams more secure. Zippers are best done from the side of the curb. So it will be less dirty. And unloading will take place more safely. Sewing the cover into it, place a plate that gives the structure rigidity. Attach all this to the crossbars. Autobox can be used.
Additionally Don't be too lazy to add a little highlight to your expeditionary trunk. To do this, a pair of white LEDs should be installed in the front. They are connected to the vehicle lighting. When the dipped beam is switched on, they will also light up for greater driving safety. On a night road, a car with this design is visible much further. This is especially true for highways with a large number of descents and ascents. Oncoming drivers will switch to the next one in advance, which will save you from being blinded. Conclusion... If you travel far and with a lot of things, then sooner or later you will have to attend to the extra trunk. Then the question arises of how to make autoboxes on the roof of a car with your own hands. It's not that hard to do. It is important to choose the right boxing material. And do not be mistaken with the size. It is also important to take into account the requirements for fasteners, locks. It's a good idea to add extra dimensions. As a result, you will get an autobox that is not inferior in characteristics to the factory one.

Fans of long journeys are interested in learning how to make autoboxes on the roof of a car with their own hands. Modern cars, with all their advantages, have rather small trunks. Therefore, many drivers are forced to use various additional devices. Most often, autoboxes are used. They allow you to transport various goods on the roof.

Thus, you can transport things without fear of getting dirty or wet. Also, unlike conventional frame roof racks, autoboxes are more aerodynamic.

Types and types

How to make car roof boxes with your own hands? First you need to decide on the type of trunk. The materials used and the complexity of the assembly depend on this. The final choice of the variety is influenced by the cargo that is planned to be transported.
Autoboxes differ mainly in the type of attachment. The most familiar to domestic motorists is the gutter. It can be found on many cars and is located along the edges of the roof. Usually ordinary trunks are attached to them, this is done using clamps with bolts. Some models have roof rails. This allows you to install large enough autoboxes on the roof. There are special fixings for completely smooth roofs.

In terms of length, the boxes are divided into 3 groups:

    • Short- occupy about a third of the roof;
    • Average- they are slightly more than half the length of the roof;
  • Long- equal to or slightly longer than the roof.

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