Production of bumpers - replacement of damaged or tuning new
Most motorists are sooner or later think about buying a ready-made bumper in Moscow or purchase custom.
Bumper, being an element of an external car decor, can be an element of a tuning of the kit. And, replacing the stock bumper on the original, you give the car your style. And for racing lovers exist options aerodynamic bumpers, improving car flow, its handling and maneuverability.
An increase in the number of cars inevitably led to an increase in the number of accidents. The most frequently damaged part of the body is a bumper, which is designed to repay the kinetic energy of the strike at an accident. The shortcomings of the roadway and the garbage also negatively affect the condition of bumpers - appear chips, scratches, cracks.
Bumper material: plastic or fiberglass?
The main materials of which are manufactured by the bumper as russian productionAnd for foreign cars are plastic and fiberglass. Details of them are characterized by their low cost, plasticity and maintainability, ease and strength, absence of corrosion, immunity to chemical and ultraviolet exposure. The difference consists only of bumper production technology from these materials.
So, fiberglass is several layers of fiberglass, alternately impregnated with special resins. And the composition of plastic is polypropylene, rubber and a number of stabilizers and dyes.
The process of creating a bumper passes several stages.
The design of the bumper can be either developed individually in drawings or photographs submitted by the customer, or be universal, standard for all auto models.
The model of the future bumper itself is painted from sculptural plasticine. Your wishes are taken into account, and possible changes to the design will be entered at this stage. Then the computer graphics enters the case. The bumper model using engineering programs is entered into the computer. 3D scanning is made of the coordinates of certain points of the car body. The computer model of the bumper using special graphic programs is superimposed on the data obtained from a 3D scanner. Based on the data obtained and a matrix or technological equipment is formed - a mirror image of the future part.
Technology production bumper
Making a technological equipment or bumper matrix time-consuming and responsible process. After all, its quality depends on the form on which its quality is made directly. Computer model of technological equipment is absolutely accurately reproduced on milling equipment with numeric software control. On 3D machines it is possible to manufacture matrices with a complex geometric shape. According to a given 3D program, the milling is conducted according to certain coordinates in several planes. This method of manufacturing a metal matrix or composite materials is suitable for the manufacture of a large number of bumpers.
The production of bumper on request is more jewelry and thoughtful work. First creates a rough or intermediate technological equipment. Several layers of fiberglass impregnated with a special resin are applied to the bumper model. After hardening, grinding and coating the resulting form by protective and decorative composition of the gelkout, which prevents the formation of "shells" and microcracks, the bumper prototype is created in it. After the manufacturer, the prototype is thoroughly trying on the car. The size, symmetry and general geometry of the part are checked, and possible small shortcomings are also eliminated.
The final version of the bumper is processed by putty and polished in order to serve as a model for the finishing matrix, which is processed by a wax polyrolol that facilitates the removal of the part and the gelkuty. This model is also covered by layers of reinforcing fiberglass, impregnated with special resins. Layers can be from 3 to 8-12, depending on the required thickness of the part. To obtain the required plasticity and hardness of the material in the formation process, it is necessary to withstand a certain time of thickening and hardening the layers of fiberglass. The resulting bumper is extracted from the technological snap. For geometrically complex variants, several matrices are manufactured, the parts of which are then reduced into a single bumper.
The production of plastic bumpers is carried out by thermoplating. Special granules having polypropylene, rubber, ultraviolet and thermal stabilizers are tested and carefully dry. Thermoplastomatoms then heated to a temperature of over 200 degrees Celsius. The resulting composition under pressure is poured into technological equipment, where it takes ready-made forms.
The resulting bumpers are putty, polished, are ground and sneaked with enamels for plastic surfaces.
This is just a pair of bumper manufacturing methods for cars. Bumper to order can be carried out, including the method of vacuum infusion or contact molding, as well as a pressing method or spraying.
A qualitatively produced and original bumper will give your car a unique image. Our masters will not only manufacture for you the original to order or universal bumper, but will be able to install it.
We bring to your attention a service - manufacture individual obligation to order, elements of the exterior and interior of the car from fiberglass. We offer the manufacture of details aerodynamic obligation from decorative, improving appearance car, to clean technical appointmentMaximum improvement specifications. Also, we can combine decorative and technical solutions When making body parts or parts, thereby obtaining a beautiful appearance and improvement of aerodynamic parameters.
In our studio there is a rich experience gained, due to the manufacture of to order a wide variety of fiberglass parts and details, allowing you to change the appearance of the car from insignificant, adding several new lines to the bumper gives more stylish or replacing the bumper overlap, to the cardinal change of the body appearance, who will not immediately recognize the specialists. Production of body kit on an individual project allows you to achieve maximum conformity of the final product by customer requirements, constructive features And the nuances of the car, which gives an excellent appearance, the lack of gaps and non-coordinates of the details.
The main ideal of the KV Custom, in the manufacture of body kit is beauty, and beauty is born from stylish and high quality.
We work with a number of designers who will create an exclusive and stylish design project for your car: from giving greater sportiness before creating the appearance of the concept car. We will also seem to work with your sketches or photos of the desired body kit and embody them as accurately as possible.
When designing and manufacturing an aerodynamic kit to order, all the aerodynamic properties of the car are taken into account and all the options for improving aerodynamics are calculated, which ultimately improves the characteristics of the resistance of the car on the road.
In the manufacture of body kit, at the stage of layout of parts, we take into account all the features of the car and integrate new items for a better visual response. All lines are carefully displayed and joints are set. At this stage you can see the future appearance of your car. At the same stage, aerodynamics are checked and the design is adjusted if necessary.
At the design stage, in the manufacture of a body kit, all technologies are taken into account, all technologies make it possible to make an ideal item that will exceed in place.
KV Custom has professional masters, modern equipment, high-quality raw materials and highly efficient unique technologies thanks to which we have achieved high quality products. We can ask any strength or achieve a small weight detail, which allows you to make a body kit under your lifestyle.
In case you have broken a kit in the accident, we will execute its first this species.
Cars coming from the gate Tuning Atelier KV Custom are always samples of quality and style, and proudly participate in various exhibitions and photo sessions.
Also you can order
"Bodybuilding" - parts of the car body performing three main functions:
1. Protection of nodes, aggregates and metal parts of the body from light damage.
3. Improving the aerodynamic properties of the car.
Bidding happens from:
- Polyurethane
- ABS plastic
- Metal,
- Composite.
Consider composite families in detail.
Composite parts are divided into several varieties:
First look:
Fiberglass composite colors:
Fiberglass is the most common material in the production of kites and the most popular. Relatively low cost, relatively high technical specifications firmly secured this type of kit in the leader's position.
A huge number of tuning companies around the world produced, produce and will produce their details from fiberglass.
Lumma, Hamann., Lorinser, Tech Art, Gemballa, Mugen., Fabulos, Apr., Buddy Club, HKS., Blitz, BomeX. And other global tuning brands are successfully used in the production of their products precisely composite fiberglass.
Advantages of fiberglass tuning bodies for cars:
Low cost in comparison with polyurethane analogues.
- Excellent maintainability.
- Deep forms and complex design, inaccessible to ABS or polyurethane obligations.
- Resistance to temperature drops.
- Mobility of manufacture.
- That is why tuning stuffing is made from fiberglass composites.
Disadvantages of fiberglass kites:
Insufficient comparative elasticity.
- As a rule, a mandatory fit on the car to painting.
- Special requirements for painting fiberglass kites.
- Human factor. There is a low quality due to the manual production method.
As a result, fiberglass composite parts are divided by the buyer buyers in two categories -
The first is the ardors of the composites. As a rule, people are not interested in tuning or do not want to change the appearance of their car and not demanding on the design of their cars. The choice of this category of buyers is most likely to fall on the side of the kites in the factory execution, from ABS or Polyurethane.
Second - fans fiberglass kites. Preferring non-standard options for a complete set of cars. Those who want to stand out from the monotonous flow of the same cars in the stream. Understanding that difficulties in fitting or painting such kites are compensated by their final cost and ready to go through this path.
And those and others in their own way - we will not judge them and let's go further.
Second view:
Carbon composite parts and tuning parts.
Carbon (Ugletka).
Kevlar.
Hybrid. (combination of carbon or kevlar with glass materials)
The peculiarity of this group is the technical characteristics of carbon -
Advantages of carbon boxes:
- Little weight in comparison with fiberglass.
- High tensile strength.
- Thermal features of the material are higher than that of fiberglass.
- Beautiful structure. "Species Manufacturing" does not require painting.
Disadvantages of carbon boxes:
- Working and expensive repair in case of damage.
- Expensive components - more than five times higher than fiberglass.
- A small range of products offered, due to low consumer demand.
This group of body kit on cars exists rather for elected tuning connoisseurs. The choice of details from carbon and kevlar is usually falling in the event of an acute need to reduce the weight of the car or add chic in the case of the use of species details. The high cost of materials makes such tuning products by expensive and not massive.
However, in motor racing, these products are used with great success. There are no substitutes for the group of carbon kites.
(To be continued).
The main focus is the manufacture of both replicas of collaps and individual projects. Fiberglass, Duraflex, composite materials - There is a huge number of titles. But the essence is one - the products created by the matrix by the use of resin, fiberglass and heaps of various additives. It is the opinion that such products are fragile, short-lived, frost-resistant. NOT. It may be so if you order a body kit from China or garage production - where the total savings in all during production goes. All products that we offer are made only with the use of expensive and time-tested components from leading manufacturers. It is not afraid of nor frost, nor high temperatures under the hood. The most important thing is the first color in the chamber at a temperature not higher than 35 degrees - so to speak, for quenching. The main advantage of fiberglass is its maintainability. In case of small damage, or even disorders of geometry with the missing elements - it is easy to restore it. But due to the peculiarities of production, such products will almost always require fitting when installed on a car. From small to global, depending on the quality of the matrix.
ABS plastic or fiberglass - what to choose.
We have already told fiberglass features. Let's now consider an alternative material in the production of aerodynamic bodies - ABS plastic - pressure casting method. Externally and according to the properties, these products are similar to the original plastic. The same elastic, light, not requiring fittings during installation (if not China, again). But in absolutely any cases, such products go an order of magnitude higher in the price, due to the entire production costs. Also, in case of damage, the product is quite difficult to restore, it loses its structure.
Production of body parts at a price of 15.000
Need for Speed. Tuning aerodynamic obligation
Tuning car - the process is creative and requires effort. Competent installation of the aerodynamic kit reduces the windshield, fuel costs and increases the stability and controllability of the car. Lack of equipment and experience will spoil the appearance and dynamics of the future supercar. And unprofessional installation will lead to a deterioration in the stability and control of the machine.
Tuning Atelier ARTFG offers the manufacture of aerodynamic kites to order. You can "pump" the car, change the wings, add or replace non-standard details. Faithful choice Components and fitting of the aerodynamic kit helps a comfortable ride at the limiting speeds.
What is the aerodynamic body kit consist of?
Front bumper. The aerodynamic body kit front of the car protects the bottom from the turbulent raid flow. Bumper is installed power kitWhen a collision, he takes the energy of impact on himself.
Spoilers. Profiled planes designed to "press" the machine at speeds from 120 km / hour. Spoilers are installed on the front and tail bumper, the back of the roof and the trunk.
Rear bumper. Wars the air jet from the bottom and prevents the formation of regions low pressure. On the tail bumper put an anti-cycle, in order to improve the travel stability and stabilization of the flow.
Antiques. Surface with profile, reverse wing of the aircraft. Creates a pressure force to compensate for the lifting force of the case. The anti-cycle put on the lid of the trunk behind the roof, if the car with the body of the hatchback or wagon.
DNA panels. Hide the suspension and the bottom of the car from the counter jet of the air flow, reduce the aerodynamic resistance and interfere with the origin of the vortices.
Side thresholds. At high speed, the side skins remove turbulent vortices from the door of the machine. The air ducts are cooled by rear disc brakes.
What materials are used for the production of kites?
The aerodynamic bundles are made of lung materials: fiberglass, polyurethane, plastics and carbon. Consider their advantages and disadvantages.
Fiberglass. Forms based on artificial resins and harden fiberglass. Comparatively inexpensive and pretty durable. Fiberglass kites - a choice that will be affordable and will not be summarized.
ABS plastic. Components from plastic cheap and lung. The basis of delicate and biting increment increases after the expiration of the service life.
Polyurethane. The material allows you to create flawless smooth shapes, without cracks and folds. The lack of polyurethane products is the complexity of molding and restoration.
Crawlestics (carbon). Modern, lightweight and durable material, but quite expensive. Aerodynamic kits
From the carbon is suitable for premium cars and supercars.
Production of aerodynamic kites to order
Production of collaboration on an individual project is a time-consuming procedure. Designing and creating a form takes a few months:
Provided specifics specific model, design project is being developed;
At the stage of the layout, lines are paintakingly, the contours of each part are being studied;
Thoughtfully thought out technological processes, Master forms and matrices are created;
Ready components are subject to coloring and finishing assembly.
Aerodynamic collaborations to order in Moscow
Auto tuning to order will turn your car into a supercar. The price of the manufacture of aerodynamic kit in Moscow depends on the material and dimensions:
- Small series - fiberglass. Popular I. affordable Material.
- Average series - polyurethanes and vacuum molding. Production will require time and money.
- Large series - plastic injection in metal forms. Kids "for large boys."
