It is not rare to us by buyers with a request to implement an individual project of aerodynamics to their car, in other words, to develop and make a body kit, bumper, bumper skirt or other parts for auto tuning in a picture or a picture. Turning to us, the client as a rule represents everything quite superficially and does not suspect that it is behind this development, which titanic amount of work is behind the finished part that I would like to get a person. It would seem, here's a drawing, you are experts, take and do. The customer as a rule suspects that the manufacture of allowing the bumper to the order will be a little longer than already existing in the range, and the most important thing and the erroneous opinion is that the detail "under the order" will cost the same money as the same from our catalog. It's a delusion. Material author website ©
To comprehend the upcoming scope of work on an individual project, it is necessary to have an idea how it is generally the manufacture of parts for tuning, which are already presented in the catalog on the site at least on our example, while we draw your attention to the fact that the production process does not look like without exception Producers of parts for auto tuning. You make an order Suppose the bumper, accepting the salesman manufacturer, takes from the warehouse already the finished matrix, the production language "tool" or along the philistine "form" for the manufacture of the bumper you ordered and it prepares for you the product for the order you made. The key here is that the manufacturer takes the finished form, so the production period of your order usually constitutes an average of the specifications and requirements of the conditioned manufacturing technology within 2-3 days, as well as the cost of this bumper for you is exactly as much as stated on the seller's website for the day of order. This value is calculated by the manufacturer based on the cost of manufacturing the product itself. Ie as we see everything simple, you made an order and how buyers say, supplier "cast" bumper, quickly and "in reasonable money." Material author website ©
Now, based on the read, consider how your individual order will be implemented, Ie, the manufacture of suppose, the bumper on your car you did not find in our catalog. You are consistent with the design and form of the future bumper, then we proceed to work. There are several ways to implement the project, consider averaged. First of all, we need a car similar to the time of model work, if the bumper is simulated, if not for all the time of work, then at least with periodic check-in to us for fitting. We solve this issue on our own and usually find a car for the modeling period is difficult, one of the options to take a car for rental. Next, we acquire with the "disassembly" of the standard bumper used on the basis of which will be performed. Having rented a car and purchasing a regular bumper for work is taken by "modeling machine" which with special materials And methods begins to form, "output" the appearance of the future bumper of the corresponding figure with the figure or a snapshot. Only this operation may take at least two times, depending on the complexity of the geometry. By readiness of the model of the bumper for work, the "Matrichnik" is taken, it begins with the model obtained to make the transitional, in other words an intermediate matrix (shape). A few layers of resin are applied, glass salas and glassheelogenery with cutting periods of each layer. The term for this operation takes more than a week. When the transition matrix is \u200b\u200bready in it, the first test product is molded, that is the version of the bumper. This, the primary bumper passes a thorough fit and fit on the car, and the geometry disorders are corrected on it and the geometry violations that were allowed during modeling, all sizes and distances are checked, as well as the mirror of the right and left side of the bumper. This operation may not take bleak of the week. The finally, the final version of the bumper passes the refinement of the surface, which is brought by a polyester putty, the surface as it is said is excreted in zero, all the flaws are eliminated. The term of this operation is 3-7 days. From the finished and final model, it is started to remove the matrix, that is, to prepare the final (finish) form. To the bumper, withstanding all terms and periods of drying each of the layers are applied resin and matrix glass. The layers can be on average from 5 to 15, depending on what service life is planned for a matrix (form). The term of this operation is 1-1.5 weeks. And only then, by the readiness of the matrix, a ready-made bumper is made according to your project, it will be necessary for its manufacture in the area of \u200b\u200b2-3 days. The author of the material site
As you can see, the process of implementing your project, in just one bumper takes no little time, requires serious material investments, it is also a car rental and the purchase of a regular bumper, a huge consumption of materials for modeling, as well as payment of the modeling machine, a matrix, shape. As a result, the period of about two months, and the material costs equal to the approximate value of five ready-made bumpers made with this matrix. Therefore, it is clearly clearly realizing the entire amount of work. You need to decide on the implementation of ideas and ordering one or another detail individually. It is usually less costly and at times faster finding something ready among many proposals from various suppliers, thereby not overpaying and saving your time. Material author website ©
Of course, represented by the concept of modeling your project is outlined from the part surface, affected the main points of the manufacturing process without deepening into technology, but general principles Sure is clear and understandable. At the end, you can consider several previously implemented similar projects.
We bring to your attention a service - manufacture individual obligation to order, elements of the exterior and interior of the car from fiberglass. We offer the manufacture of the parts of the aerodynamic body supply from decorative, improving the appearance of the car, to clean technical appointmentMaximum improvement specifications. Also, we can combine decorative and technical solutions When making body parts or parts, thereby obtaining a beautiful appearance and improvement of aerodynamic parameters.
In our studio there is a rich experience gained, due to the manufacture of to order a wide variety of fiberglass parts and details, allowing you to change the appearance of the car from insignificant, adding several new lines to the bumper gives more stylish or replacing the bumper overlap, to the cardinal change of the body appearance, who will not immediately recognize the specialists. Production of body kit on an individual project allows you to achieve maximum conformity of the final product by customer requirements, constructive features And the nuances of the car, which gives an excellent appearance, the lack of gaps and non-coordinates of the details.
The main ideal of the KV Custom, in the manufacture of body kit is beauty, and beauty is born from stylish and high quality.
We work with a number of designers who will create an exclusive and stylish design project for your car: from giving greater sportiness before creating the appearance of the concept car. We will also seem to work with your sketches or photos of the desired body kit and embody them as accurately as possible.
When designing and manufacturing an aerodynamic kit to order, all the aerodynamic properties of the car are taken into account and all the options for improving aerodynamics are calculated, which ultimately improves the characteristics of the resistance of the car on the road.
In the manufacture of body kit, at the stage of layout of parts, we take into account all the features of the car and integrate new items for a better visual response. All lines are carefully displayed and joints are set. At this stage you can see the future appearance of your car. At the same stage, aerodynamics are checked and the design is adjusted if necessary.
At the design stage, in the manufacture of a body kit, all technologies are taken into account, all technologies make it possible to make an ideal item that will exceed in place.
KV Custom has professional masters, modern equipment, high-quality raw materials and highly efficient unique technologies thanks to which we have achieved high quality products. We can ask any strength or achieve a small weight detail, which allows you to make a body kit under your lifestyle.
In case you have broken a kit in the accident, we will perform its primary appearance.
Cars coming from the gate Tuning Atelier KV Custom are always samples of quality and style, and proudly participate in various exhibitions and photo sessions.
Also you can order
Cost for a car - the production technology of inquiries to order.
As animals are like their owners and cars reflect the inner world of their owners. One way to emphasize your individuality and allocate your car in the transport stream is a car tuning, that is, a change in technical characteristics or external view car. Body body kit is an element of external tuning. Custom Custom will make your car unique among millions of others in Moscow.
Budgets for the car can not only give it or brutal and strict or dynamic and sporty appearance, but also improve specifications. Tuning body kit reduces air aerodynamic resistance, facilitates controllability at high speeds, contributes to improving maneuverability.
Bodybag front bumper It serves to give streamlining the front of the machine and the better grip with the roadbed. Circums of thresholds and rear bumpers eliminate air twists, worsening the stability of the car. Anti-cycle also prevents car separation from the road. And the spoiler redistributes the oncoming air flow. Air ducts and air intakes guide air cooling streams brake system and radiator. Cilia on headlights, grill radiator, wheel arches, diverse lining and moldings Aerodynamic characteristics do not improve, but are tuning car exterior.
Production of cargo for cars is conducted from different materialshaving their advantages and disadvantages. Thus, ABS plastic distinguishes low cost and ease, however, it has a narrow range of operating temperatures and is susceptible to the negative effect of ultraviolet and chemicals. Polyurethane and carbon have a number of advantages compared to plastic, however, unreasonably roads. Body kit for the car from fiberglass is the best choice Regarding the price and quality of this material. A wide temperature of the application, plasticity, lightness and strength allow you to create from fiberglass - fiberglass impregnated with resin, Avtuning masterpieces.
Production of tuning of collaboration to order a time-consuming procedure consisting of several stages.
First of all, it is necessary to decide on the design of the future body kit. It can be both universal suitable for a similar car model and made individually according to your drawings and sketches. Then, from foam, sculptural plasticine or polyurethane, the model tuning tuning for the machine is painted. At this stage, it is possible to make changes and the statement of the wishes by the customer regarding the appearance of the body.
In the future, 3D technology comes into business. With the help of a 3D scanner, the coordinates of all points of the car are recorded, which is necessary for the most accurate fitting parts. Also, through 3D scanning, fastening elements of the future body kit on the machine are determined. Layouts of parts in full size is modeled using special engineering programs. Subsequently, the 3D car model and the computer body model are compared, and then the matrix is \u200b\u200bdesigned.
Production of the matrix itself is a complex and time-consuming process. The operator on the computer builds a model that must be reproduced with absolute accuracy. On modern machines with numerical software control 3D milling occurs in several milling mills in different planes according to the specified coordinate operator. 3D milling on the CNC machine allows for accurately and in sufficient quantity to produce parts with a complex geometry.
Then, according to this matrix of fiberglass, details of the carbage tuning for the car are manufactured. Subsequently applies the separation composition based on wax, polishing the surface and facilitating the removal of the part from the matrix in the future. From the inside, the matrix is \u200b\u200bcovered with a special protective and decorative composition of the gelcoat, smoothing the relief and preventing the "bubble" of the surface of the part.
The process of manufacturing the part of fiberglass consists of alternating applied to the matrix of the reinforcing material from fiberglass and special resins. The layers should be laid and seal with the interval necessary for rejecting the resin.
After the item acquires the source form, it is carefully removed from the matrix. The final stage comes. The item is carefully putty, finally grinding and paints.
This is just one of the ways to make a body kit on the car. The method of spraying, contact molding, pressing, infusion can also be used in the manufacture of tuning body kit to order.
High-quality tuning car gives him a certain character and style. And unique fulfilled to order aerodynamic kites The car will allocate you from millions of drivers of identical stock cars in such a huge megalopolis as Moscow and will attach the admiring views of passersby and thread neighbors.
All the characteristics of this type of car tuning are manifested only at high speeds. Installation such as the aerodynamic body kit is not a specialist can lead to a planning result. For example, the screwed poorly spoiler, flying away at the time of the race on the highway, can cause not only regretful of the "money thrown into the wind". Therefore, our specialists will not only manufacture for you the original to order or universal body kit, but also installed it.
Cost for car to order, prices from:
| Battery podium | 15.000 |
| Bumper | 50.000 |
| Hood | 50.000 |
| Pitch under the subwoofer and stealth | 10.000 |
| Body whole | 600.000 |
| Laying on headlights (cilia) | 4.000 |
| Lining on bumper | 30.000 |
| Pads on the hood | 10.000 |
| Thresholds | 25.000 |
| Wheel arches extends | 35.000 |
| Radiator grille | 20.000 |
| Spoiler | 20.000 |
| Twiter (Cook) | 4.000 |
| Falc roof | 400.000 |
Any kit, even a petrolery, highlights a car from a number of conveyor brothers. And what to say about the manufacture of kites to order. Automobile with an exclusive body kit can enter the story and amazeing not one generation of tuning fans. We'll figure it out - who and how does the body kit manufactures.
Prices for kites From the finished parts you can learn on the auto market, in the department additional equipment Auto dealer, on the specialized site on the Internet or from a familiar tuning of the pirate. There will also consider the cost of fitting, painting and installation. The advantage of the finished body kit in its relatively low cost and in the predictable result. The lack of inexpensive body kit is the low quality of manufacturing and fitting (the manufacturer saves on the quality and number of materials, and the installer on the adjustment time). And only owners of expensive cars (Porshe, Bently, Ferrary, etc.) can count on attentive attitude - careful manufacture and careful fit. But the cost of these services is approaching the cost of manufacturing according to an individual project.
From the master in ability.
Not often the artist becomes a designer and even less often the designer becomes a layout. And for the manufacture of good tuning, in addition to the designer and layout, you need a module, a technologist for fiberglass and a fitter. It is clear that with such a situation of good universal specialists, there is not enough.
Any exclusive kit begins with the discussion of artistic technical task. If your designer is a good artist, then after a week - another it will prepare a design-proposal of two, three options in beautiful drawings. The designer is paying the more, the more beautiful he draws - after all, the customer implies that the execution will be the same beautiful as a drawing ...
The layer is taken further for work. The best way, This is when the designer himself sculpts from plasticine itself, otherwise it will be two-to-the designer and the layout and the salary you need to pay two. During the modeling, the layout (or designer) must apply his knowledge of the technology of fiberglass, or invite to consult the technologist. Well, if the technologist and the molder are one person, otherwise the team grows up to the quartet.
Molded body parts set in place helps a mechanic, although the manufacture of metal fasteners and amplifiers should not be a problem for a good layer. Customizes the gaps and aligns the surface of body parts, as a rule, the model itself, if the prepaid from the painting shop does not take this job. Is it all confused? And if there is no link? Therefore, universal specialists who are capable of "from scratch" are highly appreciated, that is, from the drawing to the manifest (test coloring in one color) of the established body kit to do everything alone. And not only on their own, and also quickly and at the same time without loss of quality.
Speed \u200b\u200btest I define as the time required for production of the front bumper. A good master work can take from three weeks to a month. The rear bumper is usually more laconic in shape (but more) - for several days faster. Two overlays on the thresholds are obtained in three weeks. With the expansion of the arches, depending on their design (for example, a complex closed section), you can take up to a month.
So I lived ... and worked.
And you did not think about why it is so difficult to find the performer of your grand planners of conquering tuning podium? I suspect that the case is in the specifics of work. Good master Must own the skills of the sculptor and understand the laws of forming complex technical objects. Both also require long-term training, not to mention artistic abilities and tastes. Multiply these aesthetic tasks for the antihygienic conditions of their implementation. Can you imagine this Dr. Jekyla and Mr. Heyd in one person? Now count, for what money you yourself would agree to do this. Salary are small and therefore in Moscow, for example, such "monsters" tuning units.
Each customer need.
But suppose we are not interested in these people in masks and protective overalls. The manager who meets you from "Reception" also participates in the distribution of income from the sale of your tuning. But what about the profit of the enterprise, and the cost of renting and materials? And taxes? Okay, I will not be about sad.
At the price of the work (especially if you are traded with the direct executor of the project) can significantly affect the complexity of the forms of the product itself. For example, the larger the bumper and the more fuss and small details, the longer and harder to do it. Help reduce the price of the work may experienced designer if it proposes spectacular and at the same time relatively simple in the form of body kit. The luxury of limitless fantasy can be afforded only in the presence of significant means and time. Deep tuning "Circle", with replacing bumpers, hood, trunk covers, wings and door linings, can take the work of the macakers for a period of more than a year.
Consider yourself.
Each working roughly knows how many professionals pay monthly in its region. The master of tuning, depending on the qualifications, earns as much as workers in other areas of activity. The average production period of the part shows how much the employee pay for it in the tuning company (relative to its average monthly salary for the transaction).
Approximate deadlines for the manufacture of tuning parts according to an individual project (without painting):
---------------- Simple difficult
1. Front bumper, rear 3 4 weeks
2. Bumper Skirt (Spoiler) 2 3 weeks
4. Threshold overlays 2 3 weeks
5. Arch expansion 2 4 weeks
6. Antiques 2 4 weeks
7. Hood 3 4 weeks
8. Wing 2 3 weeks
9. Cilia 2 pcs. 2 days 1 week
10. Replacement of headlights (new buildings) 1 2 weeks
If the employee's salary is multiplied by three, then the cost of the part for the customer in the tuning workshop will be. In a private tuning wizard, the price of the customer may be a third less than in a specialized company.
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