Kulis gearbox VAZ 2110 and its repair

For models of front drive cars, designers have developed a gearbox switching system using a special mechanism called - VAZ 2110 gearboxes.
This design of the speed turning lever is designed to ensure good gearbox. On the VAZ 21101, the kulis of the gearbox can be easily replaced on its own.

When operating a motor vehicle, the Kulisu needs, like the other systems, to be adjusted. The cause of the adjustment may occur due to the wrong stroke of the speed switching lever.
When you turn on the desired transfer, it is necessary to reject it highly back or vice versa, it rests on the instrument panel:

The location of the scenes - under.
It connects the lever with the gearbox.

Adjustment

a regular set of tools;
it will take a brush on the metal - to clean the compounds;
x / b gloves;
just in case you buy a repair kit in a car shop.

Let's proceed:

Car put in the garage with the observation pit.
Turn on the rear speed.

Note. There are problems with inclusion - then the first transmission turns on.

Go down to the observation pit.
Clean the places of installed bolts of fastenings of the hose clamp with a metal brush.
Wipe the rag, for easy twisting.
Unscrew bolts.
Drive to turn left until the lever is stopped into the plastic reverse lock.
After you spin bolts.
Check the course of the lever, with the inclusion of speeds.

If the move still does not match the necessary parameters, then it is necessary to adjust on the neutral:

Install the lever in the neutral zone.
Riding speed drive on the choice of speeds to be left left, until the adjusting pin hit in the rod hole.
Remove the facing panel from the lever.
Secure adjustment bolt.

Setting the stroke of the lever is made on every car depending on the habits of the motorist. This procedure is carried out by adjusting the size of the scenes from the lever itself.
The neutral position is calculated depending on the depth of planting the scenes on the shaft cardan.

Note: After the adjustment, a rattling sound remains, then you need to install the spider to hold the lever.

The progressive, accelerated development of the automotive industry in Russia, allows motorists to use on old models to which are "dozens", new improved spare parts.

Installing the scenes from "Kalina"

At VAZ 2110, you can successfully install the Kulisu from "Kalina":

To do this, it must be modified a little.
Cardan from a new model by 20 mm longer than the native "tenth".
Therefore, it must be trimmed, to do this, use the lathe workshop.

Note: With hand-cutting, it is possible to ruin the part, since with increasing the temperature of the metal, it loses its strength.

It is necessary to spend in the garage from the observation pit.
Remove the plastic tunnel from the salon of the car.
Also remove the boot.
Remove the old scene, unscrew all the fasteners from the bottom of the machine.
Install a new scene, spend it adjust.

Note: Adjustment is required to then avoid troubles that occur during the operation of the vehicle.

Why is it recommended to install a cardan from the new "Kalina"? On the VAZ-2110 models, the kardans of the scenes are installed from a less stable material, so they quickly fail.
This causes premature backlash in the Kulis, which usually affects the speed of speed during the movement of the car. After buying a new scene, a visual comparison of the old cardan and purchased are followed.
The comparison will be completely in favor of the new acquisition. Kardan "Valiny is made of a qualitative material made, it is much durable.

After installing the new scene, the lever may appear. Since this scene eliminates completely backlash, that is, the vibration is transmitted completely to the lever.

Reflection of the rattle of the lever

So:

To do this, install a new ball support lever, installation of the repair kit.
The replacement of the ball support must be carried out from the observation pit, as it is easier to change it from under the bottom of the car.
Install the locking spring to the speed lever.

It will extinguish a vibration while holding the lever in the desired position. This will not affect the use of additional effort when the speed is turned on.
To get rid of the rattling of the lever, you can install additional plastic washers on the axis.
This will require:

material - plastic (normal lid for cans);
horn key number 10, №13;
scissors;
cruciform screwdriver;
flat feet, you can use a small flat file.

Stages of work:

remove the plastic tunnel;
unscrew the nut with the Horn Key number 13;
cross-shaped screwdriver unscrew the screw;
unscrew two nuts key number 10;
remove bolt;
pull out neat sleeve;
remove the washers.

Scissors, sizes of bushings, cut two washers made of cooked plastic materials:

All parts to lubricate with graphite lubricant.
Put an extra puck on the sleeve.
Insert it into place.
Insert another puck right.
On both sides put on the sleeve rings made of oil resistant rubber.
Insert a bolt back.
Graphite lubricant handle threads.
Split nuts.

Note: When screwing the nut to 13, you must consider the following: with a strong tightening, the lever will be hard to walk.

After such a painstakingly done work, the car enthusiast will get rid of the catching gear lever. The lever begins to work easier, the speed turning on is more efficient.
It is necessary to spend the work with your own hands after watching videos and photos. The painstaking work should be carried out after a detailed study of each stage of the work, since the gearbox is a good operation of the speed turning lever.
Therefore, how professionally completed repair will fully affect the provision of comfort during the operation of the VAZ-2110. It is also recommended to familiarize yourself with the manufacturer's instruction.
Price spare parts for replacement of scenes: