Produced by the Moscow Automobile Plant named after Likhachev since 1986. The body is a wooden platform of an army type with a folding back side, the folding benches for 16 seats in the side sides lattices are mounted, there is an average removable bench for 8 seats, an arc and awning installation is provided. The cabin is a triple, located behind the engine, the driver's seat is adjustable in length, height, the tilt of the pillow and the back.
Main trailer SMZ-8325 (army).

Car modification:

- ZIL-131Na - a car with unshielded and leakage electrical equipment;
- ZIL-131NS and ZIL-131Nas - the execution of the CHL for the cold climate (up to minus 60 ° C).

By request, ZIL-131N cars can be released in the form of a chassis without a platform for mounting various bodies and installations.

From 1966 to 1986 The car was produced ZIL-131.

Engine.

Mod.zil-5081. Basic data, see the ZIL-431410 car. To heal the engine on the car, the heater P-16B is installed with a 15600 kcal / h heat production capacity.

Transmission.

The grip is sealed, one-piece, with peripheral springs and damper, drive-mechanical. Gearbox - Data, see the ZIL-431410 car, is additionally equipped with a ventilation system to overcome the fusion. The transfer box is a two-stage, with a coupling of turning on the front axle, transmit. Numbers: I-2.08; II-1.0. Shift gear - lever; The drive of the front bridge is an electropneumatic. Power selection from dispensing box - up to 44 kW (60 hp). The cardan transmission consists of four cardan shafts: gearbox - dispensing box, dispensing box - front axle, distribution box - Middle Bridge, Middle Bridge - Rear Axle. The main transfer of leading bridges is double with a pair of conical gears with spiral teeth and a pair of cylindrical gears with oblique teeth. The gear ratio is 7.339. Front Axle - with hinges of equal angular velocities.

Wheels and tires.

Wheels - disk, rim 228g-508, fastening - on 8 studs. Tires - with adjustable pressure 12.00 - 20 (320 - 508) mod. M-93 or 12.00R20 (320R508) mod. KI-113. Air pressure in tires with a mass of transported cargo 3750 kg: nominal - 3 kgf / cm. square, minimum - 0.5 kgf / cm. square; With a mass of transported cargo, 5000 kg - 4.2 kgf / cm. sq.

Suspension.

Dependent; front - on two semi-elliptic springs with rear sliding ends and shock absorbers; The rear is balancing on two semi-elliptical springs with six reactive rods, the ends of the sprieving.

Brakes.

Working braking system - with drumming mechanisms, (diameter 420 mm, widths of overlays 100 mm, Split - cam), single-circuit (without separation over the axes) Pneumatic drive, parking and spare brake Drum is installed on a secondary hand-cutting box. Mechanical drive. Trailer brake drive - single-wire.

Steering.

The steering mechanism is a screw with a ball nut and a rack piston, engaged with a tower shaft toothed sector, with a built-in hydraulic agent, transmitted. Number 20, oil pressure in 65-75 kgf amplifier / cm.

Electrical equipment.

Voltage 12 V, AK. The battery is 6T-90EM, the generator - G287-B with a voltage regulator RR132-A, starter - ST2-A, the ignition system - the "spark", shielded, non-contact transistor.

Winch.

Drum type, with a worm gearbox, drive - a cardan shaft from the power take-off box installed on the gearbox, the maximum traction force - 5000 kgf, the working length of the cable - 65 m. Fuel tanks 2x 170 l, gasoline A-76;
Cooling system - 29l;
The engine lubrication system is 9l, all-season up to minus 30 ° C - M-6 / 10B oils (DV-ASP-YEV) and M-8B, at the same minus 30 ° C Aszp-6 oil (M-4 / 6B,);
steering power engineer - 3.2 liters, all-season oil brand r;
gearbox (without a power take-off) - 5.1 liters, all-season TSP-15K oil, at the same minus 30 ° C TSP-10 oil;
transfer box - 3.3 l, see Masla for gearbox;
Carters of the main transfer of the leading bridges 3x5.0 l, see Masla for the gearbox;
Carter of the gearbox winch - 2.4 l, see Masla for gearbox;
Shock absorbers - 2x0.45 l, liquid AH-12T.

Mass of aggregates

(in kg):
Power unit assembly - 650;
gearbox - 100;
dispensing box - 115;
leading bridges: front - 480, middle and rear - 430;
Rama with buffers and a traction coupling device - 460;
Springs: Front - 54, rear - 63;
wheel assembly with a bus - 135;
winch with a cable - 175;
Cab - 290;
plumage (facing, wings, mudguards, steps) - 110;
Platform (without arc and awning) - 720.

SPECIFICATIONS

The indicators below are given for the car with a complete mass of 10185 kg and a trailer with a total weight of 4150 kg.

Max, car speed	85 km / h
The same man	75 km / h.
Car acceleration time up to 60 km / h	50 s.
The same man	80 s.
Severe a car with 50 km / h	450 m.
Max. Overcome by lift car	60 %
The same, road train	36 %
Brake car's way with 50 km / h	25 m.
The same man	25.5 m.
Fuel control consumption, l / 100 km, at a speed of 60 km / h:
car	35.0 liters
road trip	46.7 liters.
Depth of the overcome fodder with a solid bottom at rated air pressure in tins:
without preparation	0.9 m.
with preliminary preparation (car ZIL-13 1N) lasting no more than 20 minutes	1.4 m.
Radius of rotation:
by external wheel	10.2 m.
overall	10.8 m.

Car ZIL-131NV 6x6.1

The truck tractor is produced by the Moscow Automobile Plant named after Likhachev since 1983 on the basis of the car ZIL-131N. Designed to attach special semi-trailers.
Modification - ZIL-131NVS Execution of the CL for Cold Climate (up to -60 ° C).

SPECIFICATIONS

Mass arriving at the saddelle-coupling device:
	3700 kg.
	4000 kg.
	5000 kg.
Curb Mass (without winch)	5955 kg.
Including:
on the front axle	2810 kg.
on the cart	3145 kg.
Full mass	10100 kg.
Including:	6870 kg.
on the front axle	3230 kg.
on the cart
Permissible full mass of the semi-trailer:
for all types of roads and terrain	500 kg.
on improved pound roads	1000 kg.
on roads with asphalt concrete coating	1200 kg.
Max, road traffic	75 km / h
Saddle-sketch	semi-automatic, with three degrees of freedom.
The drive brakes of the semi-trailer	single-wire

The choice and proper use of oil are often complicated by the fact that the technical documentation for some machines provides a large number of stamps of lubricants. Therefore, the unification of them and the use of substitutes may be of great importance to simplify the operation of automotive equipment.

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Course work

by discipline: "Operational materials"

Fuel and lubricants (fuel) for car ZIL - 4334

1. Source data 2

2. List of graphic sheets 3

3. Introduction 4.

4. Himmotological map of car lubrication 6

5. Selection of lubricants 8

6. Table of filling tanks 11

7. Physico-chemical properties of transmission oils 12

7.1. Classification of transmission oils and their designation 14

8. List of references 19

1. Source data

2. List of graphic sheets

3. Introduction

The right choice and rational use of operational materials are largely determined by the reliability and durability of technology, the costs of its maintenance and repair. An error when choosing a motor oil can lead at best to reduce the service life of the engine, in the worst - to its breakdown.

The choice and proper use of oil are often complicated by the fact that the technical documentation for some machines provides a large number of stamps of lubricants. Therefore, the unification of them and the use of substitutes may be of great importance to simplify the operation of automotive equipment.

The car has a large number of nodes and mechanisms where plastic lubricants are used, the variety of which also assumes competent use.

The choice of higher quality lubricants than is required, leads to an unjustified increase in costs. The use of the same material with lower qualities inevitably leads to a reduction in the timing of the car service and the overruns of the material itself.

The problems of using fuel and lubricants are so important that science has occurred - chimmotology, which studies properties, quality and rational use of combustible and lubricants in the technique, establishes the requirement for fuel and lubricant materials (fuction), which contributesdevelopment of new varieties, test methods and unification of fuel.

4. Himmotological car lubrication card

Table 1.

Position in Figure

Name assembly unit

Number of assembly units in the product

The name of the brands of the operating materials (GOST, OST, TU)

Number of exploration mate-rial, refueling in from-divi when replacing kg / 1l.

Periodicity replace

Note

EO

TO-1.

TO-2

SO

Basic

Dubl-tower

Carter Motor

M-10-G 2 GOST 17479.1-85

M-8- g 2 GOST 17479.1-85

16,5

Fuel injection lifting coupling

M-10-G 2 GOST 17479.1-85

0,15

M +.

Level check and tap

M17

Water pump bearings

Litol - 24. GOST 21150-87

Uss GOST 21150-87

0,095

Before the exit of the lubricant of the ranking

Continuing table 1.

Carter box gear

TM-3-18. GOST 17479.2-85

TSP-15K. GOST 17479.2-85

10,5

Once a year

Rear Carter, Middle Bridge

TM-3-18. GOST 17479.2-85

TSP-15K. GOST 17479.2-85

10,5

Once a year

Carter dispensing box

TM-3-18. GOST 17479.2-85

TSP-15K. GOST 17479.2-85

Coupling dog axis

M-10-G 2 GOST 17479.1-85

A few drops

When working with a trailer When working without trailer

Coupling latch

Hydrose liquid"Neva" GOST 21150-87

10-15 mm below the edge of the filling hole

Continuing table 1.

Brake mechanisms adjustment levers

Litol-24 GOST 21150-87

Uss GOST 21150-87

0,045

Lubrication

Shafts of fried klyakov

Litol-24 GOST 21150-87

Uss GOST 21150-87

0,025

Lubrication

Fuse from freezing

Ethyl alcohol GOST 17299-88

At temperatures below +5 degrees

Pokvorni swivel kulakov

Litol-24 GOST 21150-87

Uss GOST 21150-87

0,017

Lubrication

6, 16

Front Adney Pendant

Litol-24 GOST 21150-87

Uss GOST 21150-87

Lubrication

Continuing table 1.

Front wheel hub bearings

Litol-24 GOST 21150-87

Uss GOST 21150-87

After 2To-2

Bearings hubs rear wheels

TM-4-18. GOST 17479.2-85

TAD-17. GOST 17479.2-85

Replacement, lubrication

Towing device

Litol-24 GOST 21150-87

Uss GOST 21150-87

0,025

When working with a trailer

Steering Hydrausselter System

All-season oil" R " GOST 17479.2-85

Checking level and tank, replacement

Engine cooling system

Tosol-A40m Tu-6-57-95

Tosol-A65m Tu-6-57-95

26,5

Checking level and tank, replacement

5. Selection of lubricants

Oil M-8-g 2 and M-10-g 2 Used according to B.as winter and summer for highly functionated diesel engines. Contain additives (detergents, antioxidative, anti-corrosive and anti-oxidic) in an amount of from 7 to 12%.

TM-3-18 transmission oil (TAP 15B) is all-season oil for straight, spiral conical and worm gears. Used at temperatures to -25 s.

The brake fluid "Neva" has a boiling point of 190 ° C, efficient to the temperature -50 ° C, the color is yellow.

Tosol A - concentrated ethylene glycol with additives. To obtain antifreezes of grades 40 or 65, it must be dissolved in the corresponding amount of distilled water, the temperature of the frozen respectively -40 and -65 S.

Litol-24 lubricant - multipurpose antifriction plastic lubricant, efficiently in high humidity conditions, tumped in lithium soaps, is operational in the range from -40 to 130 C, cooked on oil oil.

Mark "P" for hydraulic transmissions, hydraulic strengthening systems for cars, hydraulic control of machines. When adding 15% of diesel fuel, provides free start of technology to -55 S.

Table 2.

System, mechanism, aggregate	Volume, L.	Operational materials
Fuel tank: Main Additional		Diesel fuel grades l, s
Engine, Systems: Lubricants Cooling	16,5 26,5	M-10g 2 to Tosol a-40m Tosol a-65m
Steering power steering		Oil brand "P"

7. Physico-chemical properties of transmission oils

The conditions for the operation of transmission oils differ from the motor as follows:

the gears operate under boundary friction conditions;

they must maintain performance at temperatures from -50 to 50 ° C;

their working time is longer;

they must reduce vibration and noise level.

Seamless transmissions operate with high specific pressures in the places of teeth contacts (600-1200 MPa, and in hypoids up to 4000 MPa), high speeds of sliding surfaces (3-10 m / s, in hypoid and worm gearboxes - up to 20 m / s) and high, about 300-800 ° C, temperatures at the points of contact of gear wheels. The oil temperature in transmission aggregates reaches 120-150 ° C. Under these conditions, the most frequent boundary friction regime is observed. Therefore, transmission oils must have high anti-wear and anti-promotional properties, so they contain a significant amount of natural surfactant resinous substances and special anti-wear and anti-plasive additives.

The lower temperature limit for the use of transmission oils ensures the touch of the machine from the place and the subsequent transition to increased transmissions without preheating oil in aggregates. In the summer, the temperature in the heat in the transmission crankcases reaches the maximum values, which predetermines the choice of the minimum allowable viscosity of the oil that does not cause it leaks through looseness.

In addition, the transmission oils must have good anti-corrosion properties and form a minimum amount of foam, which is solved by the selection of the corresponding oil base and the addition of additives.

7.1. Classification of transmission oils and their designation

According to GOST 17479.2-85, transmission oils are divided into viscosity classes (Table 3), and depending on operational properties are divided into five groups that determine the scope of their application (Table 4).

Table 3.

Viscosity class	Kinematic viscosity at a temperature of 100 C, mm 2 / s	The temperature at which dynamic viscosity does not exceed 150 Pa * C, С, not higher
	6,00-10,99
	11,00-13,99
	14,00-24,99
	25,00-41,00

Table 4.

Group	Structure	Application area	Contact voltage, MPa		Temperature,  with
	Mineral Oils without additives	Cylindrical, conical and worm shows	900-1600
	Mineral oils with anti-wear additives	Also	Until 2100.
	Mineral oils with contaminate additives of moderate efficiency	Cylindrical, conical and worm gears		Up to 2500.	Up to 150.
	Mineral oils with high efficiency contaminate additives	Cylindrical, spiral conical and hypoid transmissions		Up to 3000.	Also
	Mineral oils with high efficiency and multifunctional fictional additives, as well as universal oils	Handicrafts working with shock loads

Marking of transmission oils:TM - transmission oil; The first digit is a group of oil (level of oil quality); The second number is the class of viscosity.

In the regulatory and technical documentation there are obsolete designations, therefore in Table. 5 is their compliance with the notation according to GOST 17479.2-85.

Table 5.

GOST 17479.2-85	Old designation
TM-2-18.	TEP-15.
TM-3-9	TSP-10.
TM-3-18.	Tal-15B, TSP-15K
TM-4-9	TSZ-9GIP
TM-4-18.	TSP-14GIP
TM-5-12 E (RK)	TM-5-12K.
TM-5-18	TDC-17I.
Note: In the former marking of transmission oils, the letters were indicated: a - automotive, d - long-resistant, C - obtained from sulfur oil, T - transmission, K - for KAMAZ cars, P - contains a additive; digit - kinematic viscosity (in mm2 / C) Oil at a temperature of 100 "C.

In tab. 6 shows the compliance of viscosity classes and groups of transmission oils according to GOST 17479.2-85 andSAE and API.

Table 6.

Viscosity class		Group
According to GOST 17479.2-85	by SAE	According to GOST 17479.2-85	By API
	75 W.	TM-1.	GL -1.
	80 W / 85W	TM-2	GL -2.
		TM-3.	GL-3.
		TM-4.	GL-4.
		TM-5.	GL-5.

Transmission oils have the following viscosity classes: 75W, SOW, 85 W - Winter, 90 and 140 - Summer, 8QW-9 Q, 85 W -95 and 85 W -140 - All-season.

Occurring oilGL -6 according to the API corresponds to GL -5, but more durable with elevated anti-corrosion properties.

Tad-17 grade oil matchesSAE 85 W -90 by SAE or GL -5 NO API.

Perspective are synthetic transmission oils with viscositySAE 75 W. -90 and quality levelAPI GL. -5 (TM-5). Such oils are preferable for winter conditions, as they thicken at lower temperatures than mineral. As well as motor oils, synthetic transmission oils are characterized by a canopy viscosity-temperature curve. To obtain such oils, synthetic hydrocarbon oils, polytomic alcohol esters, carboxylic acid esters, polysiloxane fluids and other high-tech components are used. Usually, synthetic oil has a viscosity of 7.1 mm2 / s at a temperature of 100 ° C, 22 pa with at temperatures -40 ° C, as well as flash 230° С throx temperature -57 ° C.

Synthetic oil can be enough for the entire service life under the absence of leakage through looseness. A deterrent to the wide use of synthetic oils is their high cost.

In tab. 7 provides recommendations for the use of transmission oils depending on their purpose and ambient temperature, and in Table. 6 Recommendations are given on the use of transmission oils, taking into account the maximum low temperatures of operation.

Table 7.

Mark Oil (Old Designation)	Possible substitutes	Scope (view)	Ambient temperature S.
TM-2-18 (TEP-15)	TSP-14 (TM-3-18)	Straps and worm gears (all-season)	Up -20
TM-3-18 (TAP-15B)	TSP-15K, TSP-14, TM-5-12B, TM-5-123 (RK)	Spray, spiral conical and worm gears (all-season)	To -25
TM-3-18 (TSP-15K)	TSP15V, TSP-14, TM-5-12V,TM -5-12 Z P K)	Heavy-loaded cylindrical, conical and spiral conical transfer of car brand "KAMAZ	Up to -30
TM-3-9 (TSP-10)	TM-12V, TM-5-12 3 (RK)	In transmissions for the middle strip (winter), for the north (all-season)	Up to -45
TM-5-12 (TAD-12)		All-season for a cold climatic zone and, winter for the middle strip (universal)	From -40 to 140
TM-4-18 (TSP-14GIP)	TAD-17I (TM-5-18), TM-5-12V, TM-5-12s (RK)	Hypoid transmission of trucks for a temperate climatic zone (all-season)	Up to -30
TM-5-18 (TAD-17I)	TM-5-I2B, TM-5-12 3 (RK)	Hypoon transmission, gearboxes and steering cars (all-season)	Up to -30
TM-4-9 (TSE-9GIP)	TM-5-12V, TM-5-12 3 (RK)	In transmission, including with hypoid eye transmissions for the north	Up to 50

Table 8.

Mark Oil	For commodity parties oils	When adding winter or arctic diesel fuel in quantity
TM-5-12 s (RK)
TM-4-9
TM-3-9
TM-3-18.
TM-Z-18
TM-4-18.
TM-5-18

8. BIBLIOGRAPHY

1. Vavanov V.V., Weinshtok A. A., Gureev A.A. Automotive plastic lubricants. M.; Transport 1986, - 144 p.

2. Vasilyeva L. S. Automobile operational materials. - M.: Transport, 1986 - 280 s.

3. Gureev A.A., Fuchs I.G., Lahsha V.L. Himmotology. - M.: Chemistry 1986 - 368 p.

4. Kiselev M.M. Fuel and lubricants for building machines. Directory. M.: Stroyzdat. 1988 - 271 p.

5. Manusadz O.I. Smal F.V. Automobile operational materials. M.: Transport. 1989. - 271 p.

6. Methodical guidelines for the use and control of the quality of fuels of lubricants and socijds. Maavtotrans RSFSR, NIIAT, M.: Tsbnti Maavtotrans RSFSR. 1988 - 139 p.

8. Brief Automotive Directory / NIIAT. - 10e ed, recreated and add. -M.: Transport, 1985 - 224 p.

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Ministry of Automobile Transport RSFSR

POSITION
About maintenance and repair
Rolling stock
Road transport

Cars of the ZIL-431410

Moscow

Ministry of Automobile Transport RSFSR
The main scientific and technical management

Regulations on maintenance and repair
Movable car transportation

Part Two (Regulatory)

Cars of the ZIL-431410

R 3112199-0242-85

Moscow

Introduction

The "Regulations on the maintenance and repair of the rolling stock of automobile transport" contains the basic principles of maintenance and repair, and also includes the technical operational regulations of the SIL-431410 family.

The development of standards is based on the results of joint work on the study of the operational reliability and maintenance modes of the car of the ZIL-431410 family, made in the supporting motor transport enterprises of Maintotrans of the RSFSR and Epacham Maintoselchozmash of the USSR. The results of the introduction of a number of constructive and technological measures aimed at improving their operational reliability and reducing maintenance and repair costs are also used. The position contains:

Types of maintenance and repair;

The frequency of maintenance;

Rounds of cars and aggregates to the first overhaul;

Norms of current units and lists of nodes, parts and appliances recommended for inclusion in a revolving fund;

Lists of maintenance operations;

Consideration of maintenance and current repairs;

Distribution of consideration of maintenance and current repair by type of work and aggregates;

Norms of downtime cars in maintenance and repair;

Himmotological lubrication card.

This regulatory part of the "Regulations on the maintenance and repair of rolling stock of road transport" is mandatory for all organizations located on the territory of the RSFSR, regardless of the departmental subordination operating cars of the ZIL-431410 family and carrying out their maintenance and repair, with the exception of organizations and enterprises Ministry of Defense of the USSR, the State Security Committee of the USSR and the Ministry of Internal Affairs of the USSR.

. General provisions

Car tractor ZIL-431410 with a basis of 3800 (mm) is designed to transport goods on any roads in the composition of the road train, in which the total trailer mass should not exceed 8000 (kg). Car lifting capacity ZIL-431410 on all roads of the country is 6000 (kg). Below is a complete list of basic modifications, their purpose and lifting capacity.

Characteristic

Loading

Onboard car with wheel base 3800 (mm)

6000 (kg) plus a trailer, a total weight of 8000 (kg)

Car chassis ZIL-431410

Onboard car long-basic, wheel base 4500 (mm)

Car chassis ZIL-431410

Saddle tractor. Wheel base 3300 (mm)

Total semi-trailer weight 14400 (kg)

Chassis building dump truck

Load capacity of dump truck 5800 (kg)

Construction dump truck chassis designed to work with a trailer

Load capacity of the dump truck - 5800 (kg) plus a trailer with a total weight of 8000 (kg)

The chassis of agricultural resumes of ZIL-MMZ-554m, designed to work with the trailer

Load capacity - 5500 (kg) plus a trailer with a total weight of 8000 (kg)

The principles of the organization of maintenance and repair on motor transport enterprises, methods and quantitative values \u200b\u200bof the coefficients of adjustment of the technical operation of the SIL-431410 family of automobiles of the SIL-431410 family are established in accordance with the first part of the "Regulations on the maintenance and repair of the rolling stock of road transport".

Maintenance of new and capital repaired cars and aggregates during the run period is made according to the instructions of the "Operation Manual" by ZIL.

Maintenance and repair of automobile tires are made in accordance with the current rules of their operation, approved in the prescribed manner.

The frequency of maintenance and base car ZIL-431410

The frequency of maintenance, km

Rounds of the car of the car ZIL-431410 and its main units to the first overhaul for planning purposes, thousand km These norms are valid for the 1 category of operating conditions and the central climatic zone. They are subject to adjustment in motor transport enterprises if operating conditions differ from the above. Adjustment is made on the basis of the requirements of the corresponding section of the first part of the "Regulations on the maintenance and repair of the rolling stock of automobile transport". The technical and economic criterion determining the need to send a car into overhaul is the total value of consumed spare parts. The total cost of spare parts for mileage to the first overhaul should not exceed 1290 (rub.) (Table). Spare parts consumption rates for cars ZIL-431410 Specific consumption in the mileage interval, rub. / Thousand KM Summary from the beginning of operation, rub. The overhaul of the aggregates provides disassembly, defecting, restoration and replacement of parts, including the main. . Norms of revolving aggregates The norms of current vehicle aggregates, taking into account their runs from the beginning of operation and the intensity of use, are shown in the table. Norms of revolving units per 100 cars, pcs. Smaller values \u200b\u200bare accepted for cars with annual runs 30 - 40 (km. Km), as well as for cars that have not completed overhaul and running from the beginning of operation less than 75% of the norms given in the table. Large values \u200b\u200bare accepted for intensively operated cars (annual runs of more than 50 - 60 (km. Km)) or cars that have not completed overhaul and having runs from the beginning of operation more than 75% of those shown in the table, as well as for capital renovated cars, which At least three main aggregates (in any combination) are replaced by capitally repaired. . Maintenance Lists Daily maintenance (EO) Test papers Engine, including power systems, cooling and lubrication Labor consideration of maintenance and current repair of cars ZIL-431410 for planning purposes * / The numerator indicates the complexity of it without applying diagnostic tools, and in the denominator - with use. Approximate distribution of time consideration when performing maintenance (TO-1 and TO-2) by aggregates, nodes and systems (% of total labor consideration) no diagnosis with diagnostic no diagnosis with diagnostic Clutch Transmission Cardan transfer Rear axle Front axle Wheels and hubs 18,8 Brake system Cabin, platform and plumage Supply system Electrical equipment and devices Total for aggregates, nodes and systems General inspection Lubricating and cleansing operations Approximate distribution of time consumption of current repair by type of work Labor complex% Control and diagnostic Fasteners Adjusting Dissemination and assembly Aggregate Electric Power system repair work Turn-repair (vulcanization) Mednitsky Tinnitsky Welding Blacksmith-free Plumbing and mechanical Wood clot Reinforcement Painted Approximate distribution of labor consideration of maintenance by type of work performed at eo, T-1 and TO-2,% no diagnosis with diagnostic no diagnosis with diagnostic Cleaning and washing General Control and Diagnostic Fastener-adjusting work * / 23,1 19,9 22,2 18,4 16,5 28,0 16,4 27,8 Lubricants, filling and cleansing ** / 14,4 Electrotechnical 6,1 6,7 3,6 4,2 Power system maintenance work 2,3 2,7 2,6 3,1 Tires (tire and tire-repair) 2,8 2,6 0,7 0,7 * / Numerator indicates the percentage of consideration, which comes to the control and diagnostic part of the operation, and in the denominator - to the performing. ** / without taking into account the complexity of work on refueling with water, fuel and lubricant, made at the EO. Approximate distribution of the consideration of the current repair of the A / m family of the ZIL-431410 family by aggregates, systems and nodes in% of the total time consideration Engine, including cooling and lubrication system Supply system Gas release system Clutch Transmission Cardan transfer Rear axle Car suspension Steering and front axle Wheels and hubs Electrical equipment Cabin, plumage Platform Type of bearing Number of Place Installation Ball radial Crankshaft compressor The axis of the throttle valves of the carburetor Bulk resistant Rotor centrifugal cleaner Ball radial fromtwo seals Leading Transmission Shaft (Front) Roller cylindrical Intermediate gearbox (front) Roller cylindrical without rings Slave gear shaft (front) Transmissions Block Box Ball radial Intermediate gearbox (rear) Ball radial Slave gear shaft (rear) Intermediate support Roller conical Conical gear (front) and cylindrical gear (left) of the main transfer Conical gear (rear) of the main transfer Rear Wheel Hub (Outdoor) Roller conical Rear Wheel Hub (internal) Differential of the main transmission Hinge Cardan Vala. Ball radial-resistant without separator Steering steering column Roller without an inner ring Hinge Cardan Steering Shaft Ball resistant Steering gear Balls with a diameter of 7.13 ÷ 7.58 (mm) Screw steering mechanism Ball radial Leading gearbox (rear) Ball resistant Clutch inclusion coupling Roller conical Front wheel hub (outdoor) Roller conical Front Wheel Hub (internal) Roller without an inner ring Steering Pump Hydrauscil Pump Radial ball with one seal Water pump (rear) Water pump (front) Radial ball with two seals Actuator Collector generator Appendix 5. Himmotological car lubrication card

Instruction

On the maintenance of a special firefighter car AL-30 (131) PM 506

Maintenance of the basic chassis ZIL-131 sheet number

Daily maintenance 3

Maintenance of the car on fire, during emergency and rescue and other urgent works (teaching) 4

Maintenance No. 1 (TO-1) 5

Maintenance No. 2 (TO-2) 9

Seasonal maintenance 18

Fire and technical weapons and equipment Daily maintenance. nineteen

Maintenance on the fire, during emergency and rescue and other urgent works (teaching) 20

Maintenance No. 1 (TO-1) 21

Maintenance No. 2 (TO-2) 23

Himmotological card 24.

Daily maintenance of the base chassis ZIL-131.

Cleaning the cabin, body compartments, fire and technical weapons and other equipment. If necessary, wash and dry the car.

1. Check:

Inspect the car to detect external damage, check the completeness, check the condition of the door of the cabin, body, glass, windows, rear view mirrors, sun visors, plumage, registration signs, locks, and body door locks, frames, springs, tires and fastening wheels.

The correctness of the partition of the speedometer and the meter of operations of the motoes of special equipment of fire trucks, the health of lighting devices, light and sound alarm, incl. special; The operation of wipers, windshield washers, heating systems, ventilation and glass heating (in the cold season).

Work and operation of the power steering, brake drive, clutch shutdown mechanism, check the condition and tension of the drive belts.

Check the play of the steering wheel, the state of the steering tag, the limiters of the maximum angles of rotation of the controlled wheels.

Check the start and idling the engine of the fire car engine. Stop the engine and on the ear to check the operation of the center of centrifugal oil cleaning.

Cleaning the cabin and body compartments, fire and technical weapons.

If necessary, wash and dry the car.

Clean the rear view mirrors, external lighting devices, special auto-signaling devices, cab gallab and pumping compartment, registration signs.

2.1. Check:

2.1.1. Oil level in engine crankcase.

Additional work.

Check:

Appearance, make sure there is no deformation of the knee pack, supports, platforms; Status of cables, guide rollers and blocks, crackers (if available).

Check the health of the hydraulic cylinders of the supports and blocking of the spring, the ease of moving the arms of the control cranes, their fixation in the neutral position, limit switches.

Check the performance of the mechanisms of the auto expense: lifting-lowering, turning, nomination - shifting, alignment of the side tilt. Make sure easily move the control handles and their reliable fixation in a neutral position.

Check the help of remote start and motor management.

Maintenance of the car in the fire, during emergency and rescue and other urgent works (teaching).

Performed in the amount of requirements of manuals (instructions) for the operation of the manufacturer.

Al-30 (131) PM 506

Check:

Check the reliability of installing the car into place and safety of it from the effects of fire.

Check the appearance, make sure there is no deformation of the knee pack, supports, platforms; Status of cables, guide rollers and blocks, crackers (if available).

Make the start of the engine, check the power in the power take-off, control panel.

Check the size of the working pressure in the hydraulic system, the tightness of the pipeline connections, the level of working fluid in the tank.

Check the performance of the hydraulic cylinders of the supports and blocking of the spring, the ease of moving the arms of the control cranes, their fixation in the neutral position, the limit switches (if available).

Check the operation of light, sound and emergency warning alarms, a negotiation device.

Check the help of remote start and controlling the engine operation (if available).

Driving to the fire unit, on the move of the car check the work of the clutch, gearbox, transfer box, leading bridges, steering, manual and foot brakes. Self-offs are not allowed, as well as a knock and grinds in the gearbox and dispensing box. The front leading bridge must easily turn on and off without turning off the clutch at small engine speeds. The foot brake must simultaneously act on all the wheels. Full braking occurs when one-time is pressed on the brake pedal. The handbrake provides reliable braking of the car on the slopes of at least 16%.

Note: Defects identified during the car's work, the elimination of which is possible by the driver by the driver, are eliminated on the spot, the rest of the defects are eliminated by arrival in the fire station before the car is in combat.

Follow:

2.1. The condition and tension of the fan drive belts, generator and engine compressor.

2.2. The temperature of the water in the engine cooling system. The temperature of the coolant should be 80-95 C. in the summer, if necessary, open the shutters of the radiator and the engine hood.

2.3. Oil pressure in the engine lubrication system.

Maintenance No. 1 (TO-1) of the base chassis ZIL-131.

1. Check:

Completeness of PA, inspect the car, check the condition of the cabin, body and its compartments, glasses, rear view mirrors, sun visors, plumage, registration signs, door mechanisms, hood, towing device.

The action of the wiper and windshield washers, the action of the heating and heating system of glasses (in the cold season), ventilation systems, sound signal.

Fastening on engine equipment and appliances.

Fastening the details of the graduation path (receiving pipe, silencer, etc.).

Engine mount.

The effect of the exhaust spring and the free move of the pedal of the clutch.

Fastening the gearbox and its external parts (including the fastening of the power take-off box for the actuator of a special fire equipment (pump, etc.).

In action, the gear shift mechanism on a fixed car.

Schedule in hinges and spline compounds of the cardan transmission, condition and fastening of the intermediate support and support plates of needle bearings. Check the fastening of cardan shaft flanges.

Tightness of the rear (medium) bridge connections.

Fastening the crankcase gearbox and flanges semi-axes.

Fastening and plinning of nuts of ball fingers, bumps, riveted hex levers, a state of pivot and retaining nuts.

Rocket steering wheel and steering hinges.

Tightening nuts of the wedges of the steering shaft.

Wheel bearings backlash.

Visually external condition of the compressor, work for rumor and the pressure generated pressure gauge.

The condition and tightness of the pipelines and the instruments of the brake system.

The effectiveness of the brakes.

Shipping of fingers of stocks of brake chambers, free and working stroke brake pedal.

Brake crane of a pneumatic brake drive, mounting brake chambers.

Inspect the condition of the frame, nodes and parts of the suspension, towing device.

Fastening the stepladder and fingers springs, fastening the wheels.

The state of the locking mechanism, the stop-limiter and the insurance device of the tipping cabin.

Condition and action of locks, loops and handles of the door of the cabin and body.

Fastening body (superstructure) to chassis frame, spare wheel holder.

Fastening wings, footage, mudguards. Inspect the surface of the cabin, body (superstructure), if necessary, clean the corrosion locations and apply a protective coating.

If necessary, adjust the content of carbon monoxide (CO) in the exhaust gases of carburetor engines.

Clear the battery from dust, dirt, electrolyte traces, clean the ventilation holes, check the fastening and reliability of the contacts of the wires of the wires with pins, check the electrolyte level.

Action of the sound signal, lamps of the instrument panel, lighting and alarms, instrumentation, headlights, patennikov, rear lights, stop signal and light switch, and in the cold season, electrical equipment of the heating system.

Fastening the generator and starter, the state of their contact compounds.

Fastening the interrupter-distributor, wipe contacts with a linen cloth.

The reliability of fastening the flexible shaft to the speedometer with a mechanical drive and to the gearbox, as well as the integrity of the flexible shaft shell (gaps should not be in the fastening of the lugs of the flexible shaft).

The correct separation of the speedometer and its drive (and the fire pump meter meter in the presence of) in accordance with the instructions.

Tightening bolts and nuts of pipes of the inlet and release system, bolts of fastening of exhaust manifolds.

Adjust the stroke of brake chambers.

2. Lubricants and filling work.

Check:

Inspection The tightness of the lubrication, power supply and cooling system (including the starting heater).

Oil level in engine crankcase.

Check the inspection of the power system instruments, their fastening and tightness of the connections.

The level of fluid in the steering tank and in the engine cooling system.

The level of fuel in the fuel tank, the water level in the beams of windshield washers (addicted if necessary).

The tightness of the steering amplifier system.

Lubricate the friction nodes and check the oil level in the crankcasers of aggregates and hydropolor tanks in accordance with the chimmotological map (lubrication card).

Clean the gears of gearbox and bridges.

Run the condensate from air cylinders of a pneumatic brake drive.

3. Additional work.

Check:

3.1.1. And if necessary, tighten the fastenings of the front support rack, bolted and rivet compounds of the frame, the thrust and levers of the control drive, hydraulic cylinders of the supports and the springs of the springs.

3.1.2. Wearing and tension of steel ropes of the mechanism of nomination (shifting) of the knees of the stairs, the serviceability of the blocks and guide rollers.

3.1.3. The state of flooring platforms, welds, knees, guards.

3.1.4. State, fastening and freedom of rolling plates of supports.

3.1.5. The condition and health of the controls and automatic devices. Check and wipe the electrical contacts with a degreasing composition.

3.1.6. Make lubrication of the assemblies and mechanisms of the auto expense in accordance with the chimmotological card.

3.1.7. External inspection The state of the fuses for contamination, the presence of damage and eliminate the installations of homemade jumpers instead of the installed sample fuses.

Maintenance No. 2 (TO-2) base chassis ZIL-131.

Wash the car, turning special attention to the aggregates and systems that are maintained.

Control and diagnostic, fastening and adjustment work.

Check:

Visually the condition of the cabin, body, rear-view mirrors, plumage, registration signs, the serviceability of the door opening mechanisms, the hood, as well as a towing device;

The action of control and measuring instruments, windshield washers, and in the cold season - a device for heating and blowing glass.

ENGINE.

Check:

Inspection The tightness of the engine cooling system and the cabin heater.

Status and actuator actuator (curtains), radiator, thermostat, drain cranes.

Fastening the radiator, its cladding, hood.

Fitting fan, water pump and distribution gear caps.

Condition and tension of drive belts.

Inspection tightness of the lubrication system.

Fastening the heads of the engine cylinders and the struts of the axes of the rocker.

Clauses between the rods of valves and rocker.

Fastening and tightness of the exhaust system.

Fastening the engine crankcase pallet, crankshaft rotation frequency regulator.

Status and fastening engine supports.

Easy start and engine operation, CO content in exhaust gases.

Tightness of the engine power supply air.

The condition and action of the cable of the manual fuel supply.

Fastening the oil crankcase engine.

Secure the front and rear pillar supports.

Adjust

The minimum rotation frequency of the crankshaft of the engine in idle mode;

Tension drive belts;

Thermal gaps of valves of the gas distribution mechanism, pre-checking the tightening of the cylinder head bolts and nuts of the rocker racks.

CLUTCH.

Check:

Fastening the clutch crankcase.

Exhaust spring, free and complete pedal, clutch operation.

Adjust

Free clutch.

Secure:

Clutch drive thrust.

GEAR BOX.

Check:

Inspection condition and tightness of the gearbox, its mount.

Action of the gear shift mechanism and drive.

Tightness of the gearbox and dispensing box, eliminate faults.

Secure:

Dispensing box.

Power take-off box.

Cardan transmission.

Check:

Schedule in hinges and spline connections of the cardan transmission.

Fastening flanges of cardan shafts.

Condition and clearance in hinges of cardan shafts.

Fastening cardan shaft flanges.

Bridges leading.

Check:

Inspection The tightness of the compounds and the state of the leading bridges.

The condition and fastening of the gearboxes of the leading bridges.

Fastening the flange nut of the leading and main transmission (with a removed cardan shaft).

The correctness and state of installation of the front axle.

Tightness of bridges;

State of swivel fists (with hung wheels);

Shipping of fingers jet rods;

An axial movement of the hook of the traction-hitch.

Stepladers of the front and rear springs;

Exclusive spots bolts;

Coupler bolts of front arm front brackets.

Top brackets of jet rods.

Tightening the fastening of bridges.

If necessary, perform the permutation of the wheels.

Secure:

Flanges semi-axes.

Adjust

Wheel hub bearings (with wheelchained);

STEERING.

Check:

The tightness of the steering amplifier system.

Fastening the steering mechanism crankcase, steering column and steering wheels, power steering housing.

Relief steering, steering hinges and pivot connections, check the tip mount.

Fastening and plinning of nuts and ball fingers and riveted heaps, fastening of gallowing nuts.

Status and fastening of the cardan shaft of the steering.

The state of the trotting of rotary fists and stubborn bearings of the front wheels and the hubs of the hubs, the fastening of the klinins of the kingle.

Plinking of nuts of ball fingers of steering, swivel fist levers (external inspection).

Clearance in steering hinges.

Clearance in the hinge cardan shaft steering.

Fastening the tower of the steering mechanism.

Adjust

Free steering wheel.

BRAKE SYSTEM.

Check:

Work compressor and pressure created by them;

Condition and tightness of the compounds of the pipeline of the brake system;

Fastening the compressor, brake crane and its drive parts;

Fastening air cylinders;

The state of the brake drums, pads, lining, springs and bearing wheels (with the removed hubs);

The state of the supports of the expansion fists, the supporting brake shields of the wheels.

Shipping of fingers of brake chambers, adjust the free and working brake pedal and gaps between the brake pads and the wheels drums.

Feed the drive and the action of the parking brake.

The performance of the pneumatic actuators of the brake mechanisms to the control conclusions pressure gauges.

Secure:

Brake chambers and brake chamber brackets.

Rama, suspension, wheels.

Check:

The correctness of the location (no distortion) of the rear and medium bridge, the state of the frame, towing device, hooks, suspension.

Fastening of clamps, lodents, stepladers and fingers springs, shock absorbers.

Sealicity of shock absorbers, condition and fastening of their sleeves.

The condition of the wheel drives and the fastening of the wheels, the state of the tires and the pressure of the air in them, remove foreign objects stuck in the protective.

Fastening the spare wheel.

Adjust

Wheel bearings.

Cabin, body, superstructure, plumage.

Check:

Condition of ventilation and heating systems, as well as door seals and ventilation hatches.

Fastening the cabin, body (superstructure), plumage, if necessary, clean the location of corrosion and apply a protective coating.

Condition and action of windows, locks of doors.

Seat condition.

Fastening cab support;

SUPPLY SYSTEM.

Check:

Fastening and tightness of the fuel tank, pipeline connections, fuel pump.

Control of the fuel flow control mechanism.

The reliability of the engine start and adjust the minimum rotation frequency of the crankshaft in idle mode.

Check the actuator, the completeness of the opening and closing of throttle and air dampers.

Check the fuel level in the carburetor float chamber.

ACCUMULATOR BATTERY.

Check:

The state of the battery over the electrolyte density and the voltage of the elements under load.

Condition and fastening of electrical wires connecting the battery with mass and external chain, the battery switch action.

Generator, starter, relay controller.

Inspect:

Clear if necessary, the outer surface of the generator, starter and relay controller from dust, dirt and oil.

Check:

Fastening the generator, starter and relay regulator;

Fastening the pulley of the generator;

Fastening the electric pipe to the starter conclusions.

Lighting and alarm devices.

Check:

Fastening and action of subharbones, rear lights and stop signals, turning pointers, lamps of the instrument shield and sound signal;

Installation, fastening and action of headlights, adjust the direction of the light flux of headlights.

Condition of electrical wiring (reliability of fixing wires with brackets, lack of sagging, losses, sticking comes of dirt or ice).

Clear:

From the mud surface of the stop signal switch.

SPEEDOMETER.

Check:

The correct installation of the flexible Speedometer shaft, which must be fixed with the brackets and not have sharp bends, especially near its ends;

The rotation of the drum with the mileage indicators and the correctness of the speed indications at one point (performed in the presence of diagnostic equipment) - the control of the speedometer is carried out by comparing its testimony with the testimony of the device installed on the diagnostic stand;

The correct separation of the speedometer and its drive in accordance with the instructions.

Electrical equipment.

Check:

State of thermal and fuses;

The condition and reliability of the attachment of the connecting blocks of the battery switch, the speedometer drive, the front and rear lights, the beams of the front and rear lights.

Check the condition and, if necessary, clean the surface of the ignition coil, low and high voltage wiring, dirt and oil.

Remove the spark plugs and check their condition.

Check the condition and, if necessary, remove the dispenser from the engine, clear the outer surface of the distributor, check the status of the contacts.

Lubricate the shaft, the axis of the leaf, filler and the sleeve of the cam. Install the distributor in the engine.

In the presence of a contact-transistor ignition system, without removing the breaker from the engine, clean the outer surface from dust, dirt and oil, wipe the inner surface of the distributor roof, wipe contacts, lubricate the shaft, filter, axis lever and cam busheel.

Clear the surface and terminals of the foot switch and the stop signal switch from the mud and the stop signal switch.

Lubricating and cleansing work.

Lubricate the vehicle friction nodes in accordance with the chimmotological map:

Water pump bearings.

Clutch shutdown clutch bearing.

Clutch shutdown forge shaft bearings.

Cardan shaft hinge.

Conclusions of batteries.

Traction coupling device.

Bearings kinstay.

Hinges of the front axle.

Hinge steering tag.

Wheel bearings.

Front springs.

Flaws cristed shafts.

Sustained from the housing of the centrifugal oil purification filter.

Condensate from cylinders of a pneumatic brake drive.

Fuel tank sucks.

Clear:

And flush the ventilation valve of the engine crankcase;

Element of air cleaner, replace the oil.

From dirt Sapuna and safety valves KP, RK and bridges.

Replace

On graphics oil in the engine crankcase.

Replace the filter element of the oil purification filter.

Oil in rear trolley balancing.

Oil in bridges according to graphics.

Remove and rinse:

Steering hydraulic pump pump filters;

Preliminary and fine fuel filter housings and replace the filter elements.

Rinse:

Filtering elements.

Clean:

Sapins and add or replace (according to graphic) oil in the cartridges of the aggregates and tanks of the hydraulic drive of the car in accordance with the chimmotological card.

Inspect:

And if necessary, clean the sump of the fuel pump from water and dirt.

Bring to normal

Level of oil in Carter KP and RK;

Oil level in driving bridges;

Oil level in rear suspension shoes.

Additional work on that.

Check:

Perform the work of the first maintenance.

Bolt connections of the rotary circle, fixing the aggregates of the executive mechanisms.

The operation of the safety valve of the hydraulic system, if necessary, disassemble it, rinse, assemble and adjust the operation by the adjusting screw.

The operation of the safety unit of the emergency drive valve, if necessary, disassemble, rinse and adjust.

The operation of mechanical captures of the cylinder lifting of the knees, if necessary, adjust.

The state of the hydraulic system filter on the pressure gauge in the drain highway, if the pressure exceeds 0.3 mp (3kgs / cm2), the filter should be replaced.

The parameters of the hydraulic pump, the magnitude of the flux of fluid in oil supplies and distributors.

Mainer execution time at maximum speed.

The condition of the contact rings in the toqueer, polluted surfaces rinse and dry.

Dry sucks from the filter of the hydraulic system and tank.

The correspondence of the position of the handles on the remote control of the position of the hydraulic system of spools, if necessary, adjust.

Seasonal maintenance of KAMAZ-4326 base chassis.

Combined with the next TO-1 or TO-2. Works perform drivers fixed by the car under the direction of the senior driver on the post of fire. Seasonal service PA (PM) is carried out in the volumes established in manuals (instructions) on the operation of manufacturers, taking into account the peculiarities of the maintenance of each PM model (PM).

19. In addition to the work provided for by the planned maintenance, additionally execute:

Rinse:

Engine cooling system.

Fuel tank and blow fuel supplies (autumn).

Cabin heater radiators.

Check:

The condition and action of the drain cranes of the engine cooling system.

Fastening the details of the graduation path, switch the damper of the fence into the air filter of the power system (according to the season: winter, summer).

Correctness of fluid temperature alarm sensors in the cooling system and oil pressure in the lubrication system.

The state of the door seals, windows to establish insulation covers.

The correct separation of the speedometer and its drive.

Check the closing density and completeness of the radiator shutter.

Rechargeable battery for recharging and adjust the density of the electrolyte;

Carburetor and fuel pump, rinse and check the condition and work on the stand (autumn) (in the presence of a stand).

Generator and starter, clean, blow the inner cavity, if necessary, disassemble, replace worn items and lubricate bearings.

Remove the interrupter dispenser, clean, check the status and adjust if necessary.

Replace

19.4.1. Lubrication of the flexible shaft of a mechanical speedometer drive.

Lubricating and filling work.

Produce:

Seasonal replacement of oils in accordance with the chimmotological card;

Replacement of oil in leading bridge cranks, gearbox crankcase, fluid in the cooling system, oil in the shoes of the rear suspension, oil in the hydraulic steering system;

Fire-technical weapons and equipment

Daily maintenance.

Check:

The presence of weapons and reliability of its fastening according to Quit.

Check the condition of the connecting heads, pads.

Check the status of the flywheels, the integrity of the case, laying branching and connecting heads.

Check the availability and condition of connecting transition heads and gaskets.

Check the availability and health of manual firefighters, the lack of foreign objects in the passing channels, the operation of the crane mechanisms, the state of the braid, belt, connecting heads and gaskets.

Check the status of the foam generator body, grids pack, connecting head and gasket.

Check availability and condition of sleeve delays.

Check the laying of the rescue rope, its humidity, the presence of a tag with the test date.

Check for scrap.

Check the condition of the wooden and metal parts of the shovel, axes, hand saws and their sharpening.

External inspection Check the suitability of dielectric gloves, galoshes (bot), rugs, scissors for cutting electrical wires.

Check the condition of the body, the belt, the optical element, the switch of the group and individual lanterns, determine the degree of charge of the battery lights on the glow luminescence.

Check the condition and completeness of PPSU-20, KCC Slip-evacuator "Swing" (the state of the brake device, the state of the carbins and their work, the integrity of the working rope, the loops of the fastening, suspended systems, bags), LS-20U tool to them, rescue sleeves with a node Fastening RS-C49.

Check the availability and efficiency of mobile and wearable radio stations.

Note. At the end of the inspection, fire and technical weapons must be securely fixed by car.

Maintenance on a fire, during emergency and rescue and other urgent works (teaching).

Monitor the correct laying of firepads, eliminating the hall and getting into acid, butter, other harmful substances that cause them damage.

When laying sleeves on the roadway to protect them with sleeve bridges in order to exclude vehicles. In winter, the connection site of the sleeve heads to insulate the snow, if possible, set indoors. Frozen sleeves in the locations of the beggars and compounds to warm hot water, ferry or heated gases.

Using:

Sleeve delays make sure that sharp objects, parts of the structures did not damage the hinges covering the sleeve.

Rescue rope prevent the impact on her caustic substances, open flame, contact with sharp corners of building structures.

Maintenance No. 1.

When conducting that-1 fire and technical weapons are removed from the car, daily maintenance work is performed in full.

Check:

Condition of the locking lock on the compartments:

Should easily open and closed.

Firmly fixed in the required position.

Condition, cleanliness and marking of pressure hoses:

Control of connecting heads, their nipping and the presence of gaskets.

Sleeves should not have breaks, cuts, traces of LVZH and GJ, acids.

Must be laid in the car body compartment so that they do not rub on protruding body parts.

If necessary, make a patch of pressure hoses to a new seam.

3.1.3. Outdoor inspection Barrel Handmade fireman combined:

The condition of the braid of the case (the braid should not have breaks and should fit tightly to the body).

The strength of the shoulder belt (the belt must be securely secured and should not have breaks).

Nozzles (nozzle should not have cracks, sowing).

Cork crane (the crane must rotate freely in the case and be securely fixed).

The connecting head (the connecting head should easily join the sleeve and do not have burrows).

Gaskets.

3.1.4. Outdoor inspection Fire breakdowns:

Compliance with scrap form installed.

Check the sharpening of therapy (working parts of therapy should have a sharpening at a length of at least 60mm for curved and at a length of at least 150 mm for the straight ends of therapy.

The surface of all lambs should be painted black.

3.1.5. Outdoor inspection Rescue ropes:

The condition of the case (the case must be clean, dry, have an inventory number and tag data tag).

The state of the rope (the rope should be clean, dry and swept into the ball, the whole undeveloped, with correctly sealed ends and have good coisi, have an inventory number and test date).

3.1.6. Condition and completeness of the electric tool:

Scissors for cutting wires (scissors must be clean and dry, have an inventory number, test data, cutting sponges should not have a gap and chosel, the lacquer should be integer, the thrust rings are not damaged).

Rubber bot (bots should have an inventory number, must be clean, dry and not have breaks, cuts, must have test data).

Gloves (gloves must have an inventory number, must be clean, not to have breaks, have test data).

Rugs.

3.1.7. Outdoor inspection State of group lamps:

The lantern battery must be fully charged (bright light bulb).

The inner surface of the housing and the lid should be clean.

Terminals and wires must be securely fixed, should not be oxidized.

Lanterns must have inventory numbers.

3.1.8. Outdoor inspection The condition of the bayonet shovel:

The shovel must have an inventory number.

Not sharpened part of the shovel must be covered with an anti-corrosion coating.

The cutlets should not have cracks, dorms, the surface should be smooth (without sowing).

3.1.9. Check outdoor inspection The condition of the carpenter ax:

There should be no cracks on a wooden handle of the ax.

The blade of the ax should be sharpened to a height of 15mm.

The handle must be covered with varnish or oil.

The metal part (with the exception of the blade) should be coated with an anti-corrosion coating.

The ax should have an inventory number.

3.1.10. Check the tightness of the valves of N-running branching, the presence and condition of the glands and gaskets, closing the connecting heads.

BUT). The valves should be easily closed and open, and in the closed position to provide tightness.

IN). The closure and opening of the connecting heads is carried out with an effort of one person.

3.1.11. Check the state of the foam generator, the presence and condition of the gaskets, closing the connecting heads.

BUT). Details of these devices should not have damage.

B). The connecting heads must be closed with an effort of one person, rubber gaskets to be elastic.

3.1.12. Check the health mechanisms for the movement of the displacement of the LS-20U bench barrel.

BUT). Cut the trunk to the protected area and make water.

B). The progressive movement of the housing of the nozzle to establish the required shape of the jet (narrow sprayed 30o, a solid jet, protective screen 90o). To achieve the highest long-range jet, a direct jet mode is set.

IN). Consumption adjustment is carried out by turning the plate of the nozzle from the blocked position, the corresponding water flow rate:

15 l / s unscrewed by 3.5 turns

20 l / s unscrewed by 4.7 turns

25 l / s Having unscrewed by 5.8 turns.

(Make a lubricant with a graphite lubricant).

Maintenance No. 2.

When carrying out that-2 fire and technical weapons are removed from the car, the work of the SI-1 is fully fulfilled.

Conduct the test of PTV in the time limit.

After the operation, I will put the PTT on the car and securely secure.

Notes:

Fire and technical weapons are tested in fire structures according to FPS plans. The test method is set forth in POT RO-2002.

Electrical facilities are tested in special laboratories that have permission from the statenergonezor organs.

In the presence of the TC divisions of the diagnostic posts, the test of fire and technical weapons is made on special stands.

Himmotological car map ZIL-130

The chimmotological map regulates the nomenclature and conditions for the use of fuel and lubricants (fuel and lubricants) and special liquids for the operation of the SIL-131 of the national economic destination.

The frequency of maintenance is indicated in the "service book".

Table - Himmotological map of the car ZIL-131 of national economic destination.

Lubrication

Or refueling cost rate

Filling

Or lubricant

Material

One point number points Name

Basic

Applicable

Materials Name

Materials

Replays Periodicity Service Performing Works

1 Carter Engine

La 8.5 l; for

Inclusive oil radiator 9 l

When changing the oil, 7 and 7.5 liters should be filled, since 1 liter of oil remains in the engine system 1 all season

Temperatures -30 ° C apply oil

M-63 / Yu-B (DV ASP-10B); M-8-B1, M-8-B.

At temperatures below -30 ° C use M-43/6-B oil, (ASP-6) Zamol, Lita

Through two then-1 check the level of oil on the PCU,

If necessary - to add

Change oil when working in normal conditions. For this:

1. Dry spent hot oil from engine crankcase and pour clean oil

2. Clear dirt deposits The inner surface of the centrifuge case cover, rinse the lid, insert and the mesh filter in gasoline

Change oil when working in a large dusting of air and perform the operations indicated above

2 Water pump bearing 0.215 kg 1 Litol-24 Zimol, Lita

(Litol-24)

(Zimol) Lubricate through a press oil before the appearance of fresh lubricants from the control opening. (Pre-replete the test stopper)

3 Ignition Distributor Sensor Drive Roller

Sensor distributor rotor magnet rotor 4 ... 5 drops 1

Oil used for engine Zamol, Lita

2To-2 Rotate the cap of the cap oil to 0.5 ... 1 turnover; If required, add lubricant in the oilbox

Lubricate from Maslenka

4 Sensor of the maximum rotation frequency of the crankshaft of 1.3 ... 1.7 g 1 The same Zamol, Lita, from once a year (in autumn) after washing, lubricate the sensor rotor, unscrew the tube, and pour fresh oil

5 Air filter of engine crankcase 0.07 l 1 Zamol, Lita-2 Rinse the bath and filter element of the engine crankcase ventilation air filter in gasoline and pour clean oil. When the car is working in conditions of severe dusting, wash the filter and change the oil in a day

6 Engine Air Filter: VPM-3 VM-21 2.72 L 0.81 L I, oil used for the engine Zamol, Lita-2 wash the bath and filter element of the engine air filter in gasoline and pour clean oil. When operating the engine in conditions of severe dusting of the air, wash the filter and change the oil in a day

7 clutch shutdown plug

Clutch pedal shaft for the need of 2 lithol-24 Salt idols, winter, Lita TS-2 Lubricate the sleeve through the press oil before squeezing the lubricant

Same 1 Same same TO-2 Lubricate the sleeves of the shaft pedal through the press oil to extrude the lubricant material

8 Carter boxes 1 All-season

TSP-15K oil

(TM-3-18). Winter

At temperatures below -25

TSP-10 oil

1 (TM-3-9) All-season

TAP-15B TO-2 Check the level through control

The bay hole, if necessary, to add.

Change oil. Delete deposits from traffic jams.

Pour oil to the control opening

Gears: 6To-2

(TSP-15K) without a power take-off box 5.1 l 5to-2

(TAP-15B, TSP-10) with a power outlet box 6.7 liters 9 Carter transfer box 3.3 l 1 Same same then-2

6To-2 (TSP-15K), 1 5To-2 (TAP-15B) Check the oil level and, if necessary, add oil to the level of the control plug

Change oil. Works are the same as for crankcase gearbox

10 Slots of cardan shafts:

Main, front and rear axles; intermediate bridge;

Drive winches 0.18 kg

For the need 3.

1 Litol-24 Zimol, Lita 4TO-2 Before lubrication, be sure to remove the old lubricant. Winch drive shaft to lubricate to extrusion of lubricant from press oil, without disassembling the shaft

11 Carters leading bridges 5 l 3 Oil used for gearbox TO-2

6To-2 (TSP 15K),

5To-2 (TAP-15B,

TSP-10) Check the level through the control hole in the front axle, and in the intermediate and rear axles - on the oil level pointer. If necessary - to add oil

Change oil. Conditions are the same as for the gearbox

12 Hinges of the front axle semi-axle of 1.6 kg 2 Lubricant AM Cardanny 2To-2 Disassemble the hinge, remove the old lubricant and lay a new

Pumplings of a pile of 0.15 kg 4 Litol-24 Lubrication AM Cardanny TO-2 Remove the plugs, wrap press oils, add lubricant material

13 Steering Amplifier Hydraulic System 3.2 L 1 All-season oil "P" for hydraulic systems All-season

All-season (limited) to a temperature minus

In winter

Temperature

Below -25 ° С

Spindle AU.

Mr. G2 TO-1 Check the oil level in the pump tank and, if necessary, to attach. It is allowed to be filled with substitutes; In this case, the term shift

Determined by the seasonal sign of replacing the substitute. Replacing the oil (except for seasonal) is produced in 200 thousand km of run and should be combined with the next TO-2

Using the spindle oil AU reduces the resource of steering aggregates

Amplifier.

When applying seasonal oils replace oil

WARNING: Pollution of oil during its fill and change causes a failure of the steering aggregates.

CO 14 Slots of the steering shaft of the steering 0.02 kg 1 Litol-24 Zimol, Lita 4To-2 Disassemble the shaft, remove the old lubricant and lubricate the slots with a new lubricant material

15 Steering Tag Hinges for the need 4 Litol-24 Solidol, Litol TO-1 Lubricate cross-traction hinge through press oils before squeezing the lubricant.

16 Wheel hub bearings 0,63 kg 6 Litol-24 1-13

Zimol, Lita 4To-2 Carefully lubricate the rollers and external rings of tapered bearings hubs

17 Heads of air supply to tires of 0.09 kg 6 Litol-24 Zimol, Lita 4To-2 With each removal of hubs tighten the fastening of the wheels, fastening the rotary lever and a king of the front axle, the bearing covers

18 fingers of the front springs for the need 4 "

Lita, Solidolay TO-1 Lubricate through a press oil to the appearance of fresh lubricant material from the gaps. If the lubricant is not squeezed, raise the front part of the car for the frame. In the working conditions of severe pollution, lubricate daily

19 Balance Hubs Suspension Oil used for gearbox 2To-2

6To-2 Check the availability of oil. Top to the level of control plug.

Change oil

20 sleeve and roller switching switches for the need 1 Litol-24 Zamol, Lita 4To-2 for roller lubrication and brackets Remove the rotation index lid

21 Worm couples of adjusting levers of wheeled brake mechanisms of 0.045 kg 6 Litol-24 Solidol 2To-2 Unscrew the plug, screw the press

Masilee and add lubricant mat

Rial in worm pairs of levers

22 Shafts of fried fists (front and rear) for the need of 6 Litol-24

Lita, Solidolay TO-2 Lubricate through press oils to

The appearance of fresh lubricating materials from the gaps, not allowing it to hit it in the brake mechanism

23 Stem hook

Coupling device

0.05 kg 2 Same Lita, Solidolay TO-1

TO-2 Lubricate through press oil with

Car work with a trailer.

Lubricate under the condition of episodic, work with the trailer

24 axles of dogs and clutch latches

Devices Several Droplets 2 Oil used for LITY engine, TO-1 solidolates Lubricate with a car with a trailer.

25 Snakes of the door of the cabin, constipation Hood, loop hood, loopboard platform

All hinge joints and levers of clutch control, brake valve, dispensing box, power take-off, radiator blinds, wheelchair adjustment levers, spare wheel holder

Hinged wiper compounds for need

For the need of 10 oil used for the engine

Engine oil

Oil used for motor TO-2 Lubricate when the car without a trailer

Lubricate the samples when the screen appears or during repair work

Lubricate when the screen appears

Lubricate when the screen appears

26 2,4 l winch gear 1 oil used for engine CO (autumn)

Change the oil once a year. After 15-20 pull-ups check the oil level in the winch reducer, if necessary, add oil. In-excuccials of water and dirt in the Carter winch changing the oil regardless of the timing of his shift

27 hubs drum winchs for the need of 2 Litol-24 Solidolas, Lita

TO-2 Lubricate through a press oil to extrude the fresh lubricant material

Drum Drive Valley Value for 2 Litol-24 Solidolas, Lita TO-2 Lubricate through press oil to extrude fresh lubricant material

29 coupling shutdown drum winch 0.04 kg 1 Litol-24 solidol, Lita TO-2

Lubricate the shaft of the tree drum tree at the place of pairing it with a coupling, moving the coupling several times from the "ON" position to the "Off" position

The axis of the plug of shutdown drum winches for the need 1 Oil used for the engine of solidol, Lita TO-2 Lubricate with several drops

31 axis guide roller cable winch for the need of 2 lithol-24 solidol, Lita TO-2 lubricate through press oil to extrude fresh lubricant material

32 Surface plate of the saddle device 0.1 kg 1 Litol-24 Solidol, Litol TO-2 Remove the old lubricant and lubricate the slab surface with a thin layer before the hitch

33 Saddle Balance; The axis of the Balancing of the saddle and the locking device of 0.1 kg 5 Litol-24 Solidol, Lita-2 lubricate through press oils until the lubricant is squeezed

Maintenance of the basic chassis ZIL-131
Daily maintenance
Maintenance of the car on the fire, during emergency and rescue and other urgent works (teaching)
Seasonal maintenance
Maintenance on the fire, during emergency and rescue and other urgent works (teaching)
Maintenance No. 1 (TO-1)
Maintenance No. 2 (TO-2)
Himmotological map

Daily maintenance of the base chassis ZIL-131.

Cleaning the cabin, body compartments, fire and technical weapons and other equipment. If necessary, wash and dry the car.

1. Check:

Inspect the car to detect external damage, check the completeness, check the condition of the door of the cabin, body, glass, windows, rear view mirrors, sun visors, plumage, registration signs, locks, and body door locks, frames, springs, tires and fastening wheels. The correctness of the separation of the speedometer and the meter of operations of the motorcycles of special equipment of fire trucks, the serviceability of lighting devices, light and sound alarm, including special; operation of wipers, windshield washers, heating systems, and glass heating (in the cold season). Work and operation of the power steering, brake drive, clutch shutdown mechanism, check the condition and tension of the drive belts. Check the play of the steering wheel, the state of the steering tag, the limiters of the maximum angles of rotation of the controlled wheels. Check the start and idling the engine of the fire car engine. Stop the engine and on the ear to check the operation of the center of centrifugal oil cleaning. Cleaning the cabin and body compartments, fire and technical weapons. If necessary, wash and dry the car. Clean the rear view mirrors, external lighting devices, special auto-signaling devices, cab gallab and pumping compartment, registration signs.
Lubricating and filling work.

2.1. Check:

2.1.1. Oil level in engine crankcase.

Check the inspection of the power system instruments, their fastening and tightness of the connections. The level of fluid in the steering tank and in the engine. The level of fuel in the fuel tank, the water level in the beams of windshield washers (addicted if necessary). The tightness of the steering amplifier system.
Additional work. Check: appearance, make sure there is no deformation of the knee pack, supports, platforms; Status of cables, guide rollers and blocks, crackers (if available). Make the start of the engine, check the power in the power take-off, control panel. Check the size of the working pressure in the hydraulic system, the tightness of the pipeline connections, the level of working fluid in the tank. Check the health of the hydraulic cylinders of the supports and blocking of the spring, the ease of moving the arms of the control cranes, their fixation in the neutral position, limit switches. Check the performance of the mechanisms of the auto expense: lifting-lowering, turning, nomination - shifting, alignment of the side tilt. Make sure easily move the control handles and their reliable fixation in a neutral position. Check the operation of light, sound and emergency warning alarms, a negotiation device. Check the help of remote start and motor management.

Maintenance of the car in the fire, during emergency and rescue and other urgent works (teaching).

performed in the amount of requirements of manuals (instructions) for the operation of the manufacturer.

Al-30 (131) PM 506

Check: Check the reliability of the car installation in place and safety of it from the effects of fire. Check the appearance, make sure there is no deformation of the knee pack, supports, platforms; Status of cables, guide rollers and blocks, crackers (if available). Make the start of the engine, check the power in the power take-off, control panel. Check the size of the working pressure in the hydraulic system, the tightness of the pipeline connections, the level of working fluid in the tank. Check the performance of the hydraulic cylinders of the supports and blocking of the spring, the ease of moving the arms of the control cranes, their fixation in the neutral position, the limit switches (if available). Check the operation of light, sound and emergency warning alarms, a negotiation device. Check the help of remote start and controlling the engine operation (if available). Driving to the fire unit, on the move of the car check the work of the clutch, gearbox, transfer box, leading bridges, steering, manual and foot brakes. Self-offs are not allowed, as well as a knock and grinds in the gearbox and dispensing box. The front leading bridge must easily turn on and off without turning off the clutch at small engine speeds. The foot brake must simultaneously act on all the wheels. Full braking occurs when one-time is pressed on the brake pedal. The handbrake provides reliable braking of the car on the slopes of at least 16%.

Note: Defects identified during the car's work, the elimination of which is possible by the driver by the driver, are eliminated on the spot, the rest of the defects are eliminated by arrival in the fire station before the car is in combat.

Follow:

2.1. The condition and tension of the drive belts, the generator and the engine compressor.

2.2. The temperature of the water in the engine cooling system. The temperature of the coolant must be 80-95 C.
In the summer, if necessary, open the shutters of the radiator and the engine hood.

2.3. Oil pressure in the engine lubrication system.

Maintenance No. 1 (TO-1) of the base chassis ZIL-131.

1. Check:

Completeness of PA, inspect the car, check the condition of the cabin, body and its compartments, glasses, rear view mirrors, sun visors, plumage, registration signs, door mechanisms, hood, devices. The action of the wiper and windshield washers, the action of the heating system and glass heating (in the cold season), the audio signal. Fastening on engine equipment and appliances. Condition and tension of drive belts. Fastening the details of the graduation path (receiving pipe, silencer, etc.). Engine mount. The effect of the exhaust spring and the free move of the pedal of the clutch. Fastening the gearbox and its external parts (including the fastening of the power take-off box for the special (pump and other pump). In action, the gear shift mechanism on a fixed car. Plate in hinge and slicker compounds of the cardan transmission, condition and fastening of the intermediate support and support plates of needle bearings. Check the mounting of the cardan shafts. Tightness of the rear (medium) bridge connections. Fastening of the crankcase and flanges of the semi-axle. Fastening and glinting of balls of ball fingers, bumps, levers of the rotary pin, the state of kingle and locking nuts. Relief steering and steering hinges Tightening of nuts of the wedges of the steering wheel of the steering shaft. RECORTER Wheel bearings. Visually external compressor condition, work on rumor and pressure on pressure gauge. Condition and tightness of pipelines and brake instruments. The efficiency of the brakes, free and working stroke brake pedal. That Pneumatic brake plumbing valve, mounting brake chambers. Feed the drive and the action of the parking brake. Inspect the condition of the frame, nodes and parts of the suspension, towing device. Fastening the stepladder and fingers springs, fastening the wheels. The state of the locking mechanism, the stop-limiter and the insurance device of the tipping cabin. Condition and action of locks, loops and handles of the door of the cabin and body. Fastening body (superstructure) to chassis frame, spare wheel holder. Fastening wings, footage, mudguards. Inspect the surface of the cabin, body (superstructure), if necessary, clean the corrosion locations and apply a protective coating. If necessary, adjust the content of carbon monoxide (CO) in the exhaust gases of engines. Clear from dust, dirt, electrolyte traces, clean the ventilation holes, check the fastening and reliability of the contacts of the wires of wires with pins, check the electrolyte level. Action of the sound signal, lamps of the instrument panel, lighting and alarms, instrumentation, headlights, patennikov, rear lights, stop signal and light switch, and in the cold season, electrical equipment of the heating system. Fastening the generator and starter, the state of their contact compounds. Fastening the interrupter-distributor, wipe contacts with a linen cloth. The reliability of fastening the flexible shaft to the speedometer with a mechanical drive and to the gearbox, as well as the integrity of the flexible shaft shell (gaps should not be in the fastening of the lugs of the flexible shaft). The correct separation of the speedometer and its drive (and the fire pump meter meter in the presence of) in accordance with the instructions. Tightening bolts and nuts of pipes of the inlet and release system, bolts of fastening of exhaust manifolds. Adjust the stroke of brake chambers.

2. Lubricants and filling work.

Check: inspection The tightness of the lubrication, power supply and cooling system (including the starting heater). Oil level in engine crankcase. Check the inspection of the power system instruments, their fastening and tightness of the connections. The level of fluid in the steering tank and in the engine cooling system. The level of fuel in the fuel tank, the water level in the beams of windshield washers (addicted if necessary). The tightness of the steering amplifier system. Lubricate the friction nodes and check the oil level in the crankcasers of aggregates and hydropolor tanks in accordance with the chimmotological map (lubrication card). Clean the gears of gearbox and bridges. Run the condensate from air cylinders of a pneumatic brake drive.

3. Additional work.

Check:

3.1.1. And if necessary, tighten the fastenings of the front support rack, bolted and rivet compounds of the frame, the thrust and levers of the control drive, hydraulic cylinders of the supports and the springs of the springs.

3.1.2. Wearing and tension of steel ropes of the mechanism of nomination (shifting) of the knees of the stairs, the serviceability of the blocks and guide rollers.

3.1.3. The state of flooring platforms, welds, knees, guards.

3.1.4. State, fastening and freedom of rolling plates of supports.

3.1.5. The condition and health of the controls and automatic devices. Check and wipe the electrical contacts with a degreasing composition.

3.1.6. Make lubrication of the assemblies and mechanisms of the auto expense in accordance with the chimmotological card.

3.1.7. External inspection The state of the fuses for contamination, the presence of damage and eliminate the installations of homemade jumpers instead of the installed sample fuses.

Maintenance No. 2 (TO-2) base chassis ZIL-131.

Wash the car, turning special attention to the aggregates and systems that are maintained.

Control and diagnostic, fastening and adjustment work. Check: Visually, the condition of the cabin, body, rear-view mirrors, plumage, registration signs, the serviceability of the door opening mechanisms, hood, as well as a towing device; The action of control and measuring instruments, windshield washers, and in the cold season - a device for heating and blowing glass.
ENGINE. Check: inspection The tightness of the engine cooling system and the cabin heater. Status and actuator actuator (curtains), radiator, thermostat, drain cranes. Fastening the radiator, its cladding, hood. Fitting fan, water pump and distribution gear caps. Condition and tension of drive belts. Inspection tightness of the lubrication system. Fastening the heads of the engine cylinders and the struts of the axes of the rocker. Clauses between the rods of valves and rocker. Fastening and tightness of the exhaust system. Fastening the engine crankcase pallet, crankshaft rotation frequency regulator. Status and fastening engine supports. Easy start and engine operation, CO content in exhaust gases. Tightness of the engine power supply air. The condition and action of the cable of the manual fuel supply. Fastening the oil crankcase engine. Secure the front and rear pillar supports.
Adjust: the minimum rotation frequency of the crankshaft of the engine in idle mode; Tension drive belts; Thermal gaps of valves of the gas distribution mechanism, pre-checking the tightening of the cylinder head bolts and nuts of the rocker racks.
CLUTCH. Check: Fastening the clutch crankcase. Exhaust spring, free and complete pedal, clutch operation. Adjust the free clutch course. Secure: clutch drive thrust.
GEAR BOX. Check: inspection condition and tightness of the gearbox, its mount. Action of the gear shift mechanism and drive. Tightness of the gearbox and dispensing box, eliminate faults. Secure: dispensing box. Power take-off box.
Cardan transmission.
Check: Schedule in hinges and cutting connections of the cardan transmission. Fastening flanges of cardan shafts. Condition and clearance in hinges of cardan shafts. Fastening cardan shaft flanges.
Bridges leading. Check: inspection The tightness of the compounds and the condition of the driving bridges. The condition and fastening of the gearboxes of the leading bridges. Fastening the flange nut of the leading and main transmission (with a removed cardan shaft). The correctness and state of installation of the front axle. Tightness of bridges; State of swivel fists (with hung wheels); Shipping of fingers jet rods; An axial movement of the hook of the traction-hitch. Stepladers of the front and rear springs; Exclusive spots bolts; Coupler bolts of front arm front brackets. Top brackets of jet rods. Tightening the fastening of bridges. If necessary, perform the permutation of the wheels.
Secure: Flanges semi-axes. Adjust: Wheel hub bearings (with hung wheels);
STEERING. Check: The tightness of the steering amplifier system. Fastening the steering mechanism crankcase, steering column and steering wheels, power steering housing. Relief steering, steering hinges and pivot connections, check the tip mount. Fastening and plinning of nuts and ball fingers and riveted heaps, fastening of gallowing nuts. Status and fastening of the cardan shaft of the steering. The state of the trotting of rotary fists and stubborn bearings of the front wheels and the hubs of the hubs, the fastening of the klinins of the kingle. Plinking of nuts of ball fingers of steering, swivel fist levers (external inspection). Clearance in steering hinges. Clearance in the hinge cardan shaft steering. Fastening the tower of the steering mechanism. Adjust: free steering wheel.
BRAKE SYSTEM. Check: the compressor work and pressure created by them; Condition and tightness of the compounds of the pipeline of the brake system; Fastening the compressor, brake crane and its drive parts; Fastening air cylinders; The state of the brake drums, pads, lining, springs and bearing wheels (with the removed hubs); The state of the supports of the expansion fists, the supporting brake shields of the wheels. Shipping of fingers of brake chambers, adjust the free and working brake pedal and gaps between the brake pads and the wheels drums. Feed the drive and the action of the parking brake. The performance of the pneumatic actuators of the brake mechanisms to the control conclusions pressure gauges.
Secure: brake chambers and brake chamber brackets.
Rama, suspension, wheels. Check: The correctness of the location (no distortion) of the rear and medium bridge, the state of the frame, towing device, hooks, suspension. Fastening of clamps, lifesters, stepladers and fingers springs ,. Sealicity of shock absorbers, condition and fastening of their sleeves. The condition of the wheel drives and the fastening of the wheels, the state of the tires and the pressure of the air in them, remove foreign objects stuck in the protective. Fastening the spare wheel. Adjust: wheel hub bearings.
Cabin, body, superstructure, plumage. Check: The state of ventilation and heating systems, as well as door seals and ventilation hatches. Fastening the cabin, body (superstructure), plumage, if necessary, clean the location of corrosion and apply a protective coating. Condition and action of windows, locks of doors. Seat condition. Fastening cab support;
SUPPLY SYSTEM. Check: Fastening and tightness of the fuel tank, pipeline connections, fuel pump. Control of the fuel flow control mechanism. The reliability of the engine start and adjust the minimum rotation frequency of the crankshaft in idle mode. Check the actuator, the completeness of the opening and closing of throttle and air dampers. Check the fuel level in the carburetor float chamber.

ACCUMULATOR BATTERY. Check: The state of the battery over the density of the electrolyte and the voltage of the elements under load. Condition and fastening of electrical wires connecting the battery with mass and external chain, the battery switch action.
Generator, starter, relay controller. Inspect: Clear if necessary, the outer surface of the generator, starter and the relay controller from dust, dirt and oil. Check: Fastening the generator, starter and relay regulator; Fastening the pulley of the generator; Fastening to starter conclusions.
Lighting and alarm devices. Check out: Fastening and action of subharbones, rear lights and stop signals, turning pointers, instrument panel lamps and beeps; Installation, fastening and action of headlights, adjust the direction of the light flux of headlights. Condition of electrical wiring (reliability of fixing wires with brackets, lack of sagging, losses, sticking comes of dirt or ice). Clear: From the mud surface of the stop signal switch.
SPEEDOMETER. Check: the correct installation of the flexible Speedometer shaft, which must be fixed with the brackets and not have sharp bends, especially near its ends; The rotation of the drum with the mileage indicators and the correctness of the speed indications at one point (performed in the presence of diagnostic equipment) - the control of the speedometer is carried out by comparing its testimony with the testimony of the device installed on the diagnostic stand; The correct separation of the speedometer and its drive in accordance with the instructions.
Electrical equipment. Check: The condition of thermal and fuses; The condition and reliability of the attachment of the connecting blocks of the battery switch, the speedometer drive, the front and rear lights, the beams of the front and rear lights. Check the condition and, if necessary, clean the surface of the ignition coil, low and high voltage wiring, dirt and oil. Remove the spark plugs and check their condition. Check the condition and, if necessary, remove the dispenser from the engine, clear the outer surface of the distributor, check the status of the contacts. Lubricate the shaft, the axis of the leaf, filler and the sleeve of the cam. Install the distributor in the engine. In the presence of a contact-transistor ignition system, without removing the breaker from the engine, clean the outer surface from dust, dirt and oil, wipe the inner surface of the distributor roof, wipe contacts, lubricate the shaft, filter, axis lever and cam busheel. Clear the surface and terminals of the foot switch and the stop signal switch from the mud and the stop signal switch.
Lubricating and cleansing work.
Lubricate vehicle friction units in accordance with the chimmotological map: water pump bearings. Clutch shutdown clutch bearing. Clutch shutdown forge shaft bearings. Cardan shaft hinge. Conclusions of batteries. Traction coupling device. Bearings kinstay. Hinges of the front axle. Hinge steering tag. Wheel bearings. Front springs. Flaws cristed shafts. Dry: sucks from the case of a centrifugal oil purification filter. Condensate from cylinders of a pneumatic brake drive. Fuel tank sucks. Clear: and flush the ventilation valve of the engine crankcase; Element of air cleaner, replace the oil. From dirt Sapuna and safety valves KP, RK and bridges. Replace: on graphics oil in the engine crankcase. Replace the filter element of the oil purification filter. Oil in rear trolley balancing. Oil in bridges according to graphics. Remove and rinse: steering hydraulic power pump filters; Preliminary and fine fuel filter housings and replace the filter elements. Rinse: Filtering elements. Clean: Sapunas and add or replace (according to graphic) oil in the Carters of the aggregates and tanks of the car hydraulic process in accordance with the chimmotological map. View: and, if necessary, clean the fuel pump sump from water and dirt. Bring to normal: oil level in Carter KP and RK; Oil level in driving bridges; Oil level in rear suspension shoes.

Additional work on that. Check: Perform the work of the first maintenance. Bolt connections of the rotary circle, fixing the aggregates of the executive mechanisms. The operation of the safety valve of the hydraulic system, if necessary, disassemble it, rinse, assemble and adjust the operation by the adjusting screw. The operation of the safety unit of the emergency drive valve, if necessary, disassemble, rinse and adjust. The operation of mechanical captures of the cylinder lifting of the knees, if necessary, adjust. The state of the hydraulic system filter on the pressure gauge in the drain highway, if the pressure exceeds 0.3 mp (3kgs / cm2), the filter should be replaced. The parameters of the hydraulic pump, the magnitude of the flux of fluid in oil supplies and distributors. Mainer execution time at maximum speed. The condition of the contact rings in the toqueer, polluted surfaces rinse and dry. Dry sucks from the filter of the hydraulic system and tank. The correspondence of the position of the handles on the remote control of the position of the hydraulic system of spools, if necessary, adjust.

Seasonal maintenance of KAMAZ-4326 base chassis.

Combined with the next TO-1 or TO-2. Works perform drivers fixed by the car under the direction of the senior driver on the post of fire. Seasonal service PA (PM) is carried out in the volumes established in manuals (instructions) on the operation of manufacturers, taking into account the peculiarities of the maintenance of each PM model (PM).

19. In addition to the work provided for by the planned maintenance, additionally execute:

Rinse: Engine cooling system. Fuel tank and blow fuel supplies (autumn). Cabin heater radiators. Check: The condition and action of the drain cranes of the engine cooling system. Fastening the details of the graduation path, switch the damper of the fence into the air filter of the power system (according to the season: winter, summer). Correctness of fluid temperature alarm sensors in the cooling system and oil pressure in the lubrication system. Status of door seals, windows set covers. The correct separation of the speedometer and its drive. Check the closing density and completeness of the radiator shutter.
Remove: rechargeable battery for recharging and adjust the electrolyte density; Carburetor and fuel pump, rinse and check the condition and work on the stand (autumn) (in the presence of a stand). Generator and starter, clean, blow the inner cavity, if necessary, disassemble, replace worn items and lubricate bearings. Remove the interrupter dispenser, clean, check the status and adjust if necessary.
Replace

19.4.1. Lubrication of the flexible shaft of a mechanical speedometer drive.

Lubricating and filling work. Produce: Seasonal replacement of oils in accordance with the chimmotological map; Replacement of oil in leading bridge cranks, gearbox crankcase, fluid in the cooling system, oil in the shoes of the rear suspension, oil in the hydraulic steering system;

Fire-technical weapons and equipment

Daily maintenance.
Check: the presence of weapons and reliability of its fastening according to Quit. Check the condition of the connecting heads, pads. Check the status of the flywheels, the integrity of the case, laying branching and connecting heads. Check the availability and condition of connecting transition heads and gaskets. Check the availability and health of manual firefighters, the lack of foreign objects in the passing channels, the operation of the crane mechanisms, the state of the braid, belt, connecting heads and gaskets. Check the status of the foam generator body, grids pack, connecting head and gasket. Check availability and condition of sleeve delays. Check the laying of the rescue rope, it is the presence of a tag with the test date. Check for scrap. Check the condition of the wooden and metal parts of the shovel, axes, hand saws and their sharpening. External inspection Check the suitability of dielectric gloves, galoshes (bot), rugs, scissors for cutting electrical wires. Check the condition of the body, the belt, the optical element, the switch of the group and individual lanterns, determine the degree of charge of the battery lights on the glow luminescence. Check the condition and completeness of PPSU-20, KCC Slip-evacuator "Swing" (the state of the brake device, the state of the carbins and their work, the integrity of the working rope, the loops of the fastening, suspended systems, bags), LS-20U tool to them, rescue sleeves with a node Fastening RS-C49. Check the availability and efficiency of mobile and wearable radio stations.

Note. At the end of the inspection, fire and technical weapons must be securely fixed by car.

Maintenance on a fire, during emergency and rescue and other urgent works (teaching).
Monitor the correct laying of firepads, eliminating the hall and getting into acid, butter, other harmful substances that cause them damage. When laying sleeves on the roadway to protect them with sleeve bridges in order to exclude vehicles. In winter, the connection site of the sleeve heads to insulate the snow, if possible, set indoors. Frozen sleeves in the locations of the beggars and compounds to warm hot water, ferry or heated gases. Using: Sleeve delays make sure that sharp objects, parts of the structures did not damage the hinges covering the sleeve. Rescue rope prevent the impact on her caustic substances, open flame, contact with sharp corners of building structures.

Maintenance No. 1.

When conducting that-1 fire and technical weapons are removed from the car, daily maintenance work is performed in full.

Check: The state of the locking lock on the compartments: must be easily open and closed. Firmly fixed in the required position. Condition, cleanliness and marking of pressure hoses: the health of the connecting heads, their nipping and the presence of pads. Sleeves should not have breaks, cuts, traces of LVZH and GJ, acids. Must be laid in the car body compartment so that they do not rub on protruding body parts. If necessary, make a patch of pressure hoses to a new seam. 3.1.3. Outdoor inspection of the trunk, a manual fireman combined: the state of the chassis braid (the braid should not have breaks and should fit tightly to the housing). The strength of the shoulder belt (the belt must be securely secured and should not have breaks). Nozzles (nozzle should not have cracks, sowing). Cork crane (the crane must rotate freely in the case and be securely fixed). The connecting head (the connecting head should easily join the sleeve and do not have burrows). Gaskets. 3.1.4. Outdoor inspection Fire breakdowns: Compliance with scrap form installed. Check sharpening scrap (working parts of therapy should have a sharpening at a length of at least 60mm for curved and at a length of at least 150 mm for the straight ends of therapy. The surface of all scrap should be painted in black color. 3.1.5. Outside inspection Rescue ropes: Case Case (The case must be clean, dry, have an inventory and tag with tested data). The state of the rope (the rope should be clean, dry and sweep in the ball, the whole undeveloped, with correctly sealed ends and have good coisi, have an inventory number and date Tests). 3.1.6. Condition and completeness: Scissors for cutting wires (scissors must be clean and dry, have an inventory number, test data, cutting sponges should not have a gap and chosel, a varnish coating must be integer, the thrust rings are not damaged ). Rubber bot (bots should have an inventory number, must be clean, dry and not have breaks, cuts, must have test data). Gloves (gloves should have The inventory number must be clean, not to have breaks, have test data). Rugs. 3.1.7. Outdoor inspection The status of group lamps: The lantern battery must be fully charged (bright lamp glow). The inner surface of the housing and the lid should be clean. Terminals and wires must be securely fixed, should not be oxidized. Lanterns must have inventory numbers. 3.1.8. Outdoor inspection The state of the bayonet shovel: the shovel must have an inventory number. Not sharpened part of the shovel must be covered with an anti-corrosion coating. The cutlets should not have cracks, dorms, the surface should be smooth (without sowing). 3.1.9. Check outdoor inspection The condition of a carpenter ax: there should be no cracks on a wooden handle. The blade of the ax should be sharpened to a height of 15mm. The handle must be covered with varnish or oil. The metal part (with the exception of the blade) should be coated with an anti-corrosion coating. The ax should have an inventory number.

3.1.10. Check the tightness of the valves of N-running branching, the presence and condition of the glands and gaskets, closing the connecting heads.

but). The valves should be easily closed and open, and in the closed position to provide tightness.

in). The closure and opening of the connecting heads is carried out with an effort of one person.

3.1.11. Check the state of the foam generator, the presence and condition of the gaskets, closing the connecting heads.

but). Details of these devices should not have damage.

b). The connecting heads must be closed with an effort of one person, rubber gaskets to be elastic.

3.1.12. Check the health mechanisms for the movement of the displacement of the LS-20U bench barrel.

but). Cut the trunk to the protected area and make water.

b). The progressive movement of the housing of the nozzle to establish the required shape of the jet (narrow sprayed 30o, a solid jet, protective screen 90o). To achieve the highest long-range jet, a direct jet mode is set.

in). Consumption adjustment is carried out by turning the plate of the nozzle from the blocked position, the corresponding water flow rate:

15 l / s unscrewed by 3.5 turns

20 l / s unscrewed by 4.7 turns

25 l / s Having unscrewed by 5.8 turns.

(Make a lubricant with a graphite lubricant).

Maintenance No. 2.

When carrying out that-2 fire and technical weapons are removed from the car, the work of the SI-1 is fully fulfilled.

Conduct the test of PTV in the time limit. After the operation, I will put the PTT on the car and securely secure.

Notes:

Fire and technical weapons are tested in fire structures according to FPS plans. The test method is set forth in POT RO-2002. Electrical facilities are tested in special laboratories that have permission from the statenergonezor organs. In the presence of the TC divisions of the diagnostic posts, the test of fire and technical weapons is made on special stands.

Himmotological car map ZIL-130

The chimmotological map regulates the nomenclature and conditions for the use of fuel and lubricants (fuel and lubricants) and special liquids for the operation of the SIL-131 of the national economic destination.

The frequency of maintenance is indicated in the "service book".

Table - Himmotological map of the car ZIL-131 of national economic destination.